2016 L.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
S60 2016
S60 (11-18) 2016 B5254T12, S60 (11-18) 2016 B5254T14

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
313995141.031267580
electric engine heater, 230 V, R-design




IMG-378205




Materials

Designation

Part number

Grease

1161761


Equipment
IMG-345497
IMG-239664
IMG-239660
IMG-239980

IMG-367562

IMG-351403

IMG-378792


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Removal

3
IMG-351277
 
4
IMG-378803
 

Note!
Use soap solution.

Clean the Bumper Cover surface.

5
IMG-378804
 

Use the template in the installation instructions.

Cut following the dotted lines.

6
IMG-378808
 
7
IMG-378809
 

Caution!
Cut carefully to avoid unintentional damage or personal injury.

8
IMG-352021
 
9
IMG-352031
 

Remove the screws.

Remove the nuts.

10
IMG-352036
 

Fold the wing liner aside.

 

Accessory installation

11
IMG-351436
 
12
IMG-351416
 
13
IMG-351696
 
 

Removal

14
IMG-351435
 

Remove the panel.

15
IMG-351437
 

Remove the screws.

Remove the clips.

Remove the panel.

 

Accessory installation

16
IMG-351691
 
17
IMG-351701
 

Install the screw.


Tightening torque: M6 , 10 Nm

18
IMG-343163
 

Pull the wiring through.

Install a clips onto the upper edge of the subframe.

 

Removal

19
IMG-351271
 

Note!
Close the drain cock after the coolant has drained.

Place a container under the car.

Drain the coolant.

Tighten the nipple after draining the coolant.

 

Accessory installation

20
IMG-317737
 

Install the clip(s).

21
IMG-344611
 

Install a clips onto the upper edge of the subframe.

22
IMG-352076
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

Use: 1161761, Grease

23
IMG-352056
 

Connect the cable harness.

Install the clip(s).

24
IMG-317743
 

Secure the cable with clips in the subframe flange.

25
IMG-342111
 

Pull the wiring through.

26
IMG-342112
 

Secure the cable with clips in the subframe flange.

27
IMG-359904
 

Secure the cable with clips in the subframe flange.

28
IMG-360369
 

Secure the cable with clips in the subframe flange.

29
IMG-343158
 

Warning!
Be prepared to collect escaping fluid.

Loosen the hose clamps.

Remove the hose.

The part is not to be reused.

30
IMG-343162
 

Install component that comes with the accessory kit.

Install the screws.

31
IMG-343168
 

Note!
The hose connections on the heater must face backward.

Install component that comes with the accessory kit.

Install the screw.

32
IMG-343166
 

Install component that comes with the accessory kit.

Install the hose.

Tighten the hose clamps.

33
IMG-343165
 

Install component that comes with the accessory kit.

Install the hose.

Tighten the hose clamps.

34
IMG-352077
 

Install component that comes with the accessory kit.

35
IMG-352076
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

Use: 1161761, Grease

36
IMG-343164
 

Connect the cable harness.

Install the clip(s).

37
IMG-343161
 

Clamp using the grey cable tie.

38
IMG-347412
 

Install the cable.

 

Installation

39
IMG-352094
 

Caution!
Do not clamp the wire onto brake line or fuel line or power steering hose, or similar.


Caution!
Make sure to locate the wiring in such a way that any damage caused by heat or excessive wear is avoided.

Clamp the cables and connectors to the existing cables to prevent noise.

Reinstall the removed parts in reverse order.

Fill with coolant and run the engine to operating temperature.

Vent the cooling system and check for leakage.

Post-fill the cooling system if necessary.