2020 L.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V90 Cross Country 2020
L.H.D

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
314701781.132207378
Parking assistance, pilot




Special tools

 

999 7234 Hole stamp

Tool number:999 7234

Tool description:Hole stamp

Tool boards:80

 

951 2950 Glue gun (kit)

Tool number:951 2950

Tool description:Glue gun (kit)

Tool boards:08

 

981 4203 Expander pliers

Tool number:981 4203

Tool description:Expander pliers

Tool boards:30

 

999 7614 Hole punch

Tool number:999 7614

Tool description:Hole punch

Tool boards:30

 

981 4204 Expander pliers

Tool number:981 4204

Tool description:Expander pliers

Tool boards:87

 

951 2632 Terminal removal tool (Color code: RED)

Tool number:951 2632

Tool description:Terminal removal tool (Color code: RED)

Tool boards:39


Materials

Designation

Part number

Isopropanol

Masking tape

Bonding primer, plastic

31335448

Sand paper P1000

Volvo Original Touch-up paint

Varnish 2-component

31335447

Mixing pipe

1161730

Glue

9511027

Tape

9511083

Electrical tape

Primer

1161765

Lubricant

1161150


Equipment
A0000162
IMG-239664
IMG-239667

IMG-432766

IMG-420479

IMG-420485


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Paintwork

3
IMG-432770
 

Clean the surface.

Use: , Isopropanol

Allow to dry.

4
IMG-420104
 

Use: , Masking tape

5
IMG-420131
 

Clean the surface.

Use: , Isopropanol

Allow to dry.

6
IMG-420130
 

Use: 31335448, Bonding primer, plastic

Also see the instructions on the container.

7
IMG-384372
 
8
IMG-384853
 
9
IMG-404275
 

Clean the surface.

Use: , Isopropanol

Allow to dry.

10
IMG-404276
 

Matt the surface gently.

Use: , Sand paper P1000

11
IMG-404275
 

Clean the surface.

Use: , Isopropanol

Allow to dry.

12
IMG-404278
 

Caution!
Protect connector surfaces against paint spray.


Note!
Paint the sensors the same colour code as the vehicle.

Also see the instructions on the container.

Use: , Volvo Original Touch-up paint

Use: 31335447, Varnish 2-component

13
IMG-420130
 

Note!
Use correct color following the vehicle's paint code.

Use: , Volvo Original Touch-up paint

Use: 31335447, Varnish 2-component

Also see the instructions on the container.

14
IMG-420085
 

Caution!
First the paint must dry after painting.

15
IMG-420132
 

Remove the tape.

 

Removal

16
IMG-394535
 
17
 

Note!
The removal steps may contain installation details.

18
IMG-414590
 

Remove the panel.

19
IMG-412242
 

Remove the panel.

Disconnect the connector, if applicable.

20
IMG-414575
 

Remove the panel.

21
IMG-414580
 

Remove the panel.

Disconnect the connector, if applicable.

22
IMG-414585
 

Remove the screws.

Remove the panel.

23
IMG-400000
 

Repeat the steps when removing on opposite side.

24
IMG-419056
 
25
IMG-414613
 
26
IMG-419060
 

Remove the panel.

27
IMG-419061
 
28
IMG-419062
 

Note!
The graphic shows the back of the component before removal.

29
IMG-419063
 

Remove the panel.

Use hands only.

30
IMG-419065
 

Release the catch.

Remove the marked part.

31
IMG-417503
 

Remove the panel.

Use hands only.

32
IMG-419067
 

Remove the screw.


Tightening torque: M6 , 10 Nm

33
IMG-417441
 

Release the lock.

Repeat on the other side.

Remove the marked part.

34
IMG-417504
 

Remove the panel.

Disconnect the connector, if applicable.

35
IMG-422035
 

Caution!
Make sure that the seat backrest upholstery (fold down position) is not damaged by contact with the floor!

36
IMG-422102
 
37
IMG-417505
 
38
IMG-401577
 

Remove the marked part.

39
IMG-401579
 

Detach the panel.

40
IMG-401580
 

Remove the panel.

41
IMG-407110
 
42
IMG-414611
 

Remove the marked part.

43
IMG-415830
 

Repeat on the other side.

44
IMG-415831
 

Remove the screw.


Tightening torque: M6 , 10 Nm

Repeat on the other side.

45
IMG-416086
 
46
IMG-416087
 

Remove the marked part.

 

Vehicles with keyless entry

47
IMG-413321
 

Disconnect any connector(s).

 

All vehicles

48
IMG-415835
 

Remove the screws.

49
IMG-416089
 

Remove the marked part.

50
IMG-419165
 

Remove the panel.

Disconnect any connector(s).

51
IMG-421391
 

Disconnect the connector.

Remove the cable harness clips.

52
IMG-421395
 

Remove the clips.

Remove the marked part.

53
IMG-413540
 

Remove the marked part.

Repeat on the other side.

Make sure that the components are not mixed up at the installation.

54
IMG-420960
 

Remove the screws.

55
IMG-420961
 

Fold the wing liner aside.

56
IMG-425170
 

Remove the screw.

57
IMG-410335
 

Release the catch.

Remove the marked part.

58
IMG-421092
 

Caution!
Hold the marked component in position to keep it from moving.

Remove the part carefully

59
IMG-420994
 
60
IMG-400000
 

Repeat the steps when removing on opposite side.

61
IMG-410355
 

Raise the car.

Remove the screws.

62
IMG-413535
 

Note!
This step requires the aid of another technician.

Loosen the component indicated. Do not remove it.

63
IMG-413541
 

Note!
The number of connectors may vary depending on the vehicle's equipment level.

Release the connector's catch.

Disconnect the connector.

64
IMG-413546
 

Caution!
Place the Bumper Cover on a suitable surface.

Remove the marked part.

 

Accessory installation

65
IMG-421093
 

Locate the markings for the positions.

Measure and mark out the centre.

Use: Scribe

66
IMG-421094
 
67
IMG-421095
 

Caution!
Sharp end of tool must be on outside of cover.


Use special tool: T9997234, Hole stamp

68
IMG-421096
 

Clean the surfaces.

Use: , Isopropanol

69
IMG-421098
 

Note!
Note the position.


Note!
Prepare and install one holder at a time.

70
IMG-420220
 
71
IMG-420165
 

Clean the surface.

Use: , Isopropanol

72
IMG-420166
 

Warning!
Wear protective gloves.


Warning!
Make sure to provide adequate ventilation.

Apply a thin and even layer.


Use special tool: T9512950, Glue gun (kit)

Use: 1161730, Mixing pipe
Use: 9511027, Glue

73
IMG-420219
 
74
IMG-420218
 

Note!
Hold the part securely at the marker arrows when removing the tool.

75
IMG-420216
 

Use: 9511083, Tape

76
IMG-421100
 

Disconnect the connectors.

Attach the connector to the wiring harness.

77
IMG-421101
 

Install component that comes with the accessory kit.

Put the wiring in the Bumper cover without installing the wiring.

78
IMG-420335
 

Connect the two painted sensors to the external connections.

BN = Brown

GY = Grey

OG = Orange

WH = White

79
IMG-420337
 

BN = Brown

GY = Grey

WH = White

YE = Yellow

80
IMG-420338
 

Repeated on the right-hand side.

81
IMG-421105
 

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

82
IMG-421106
 

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

83
IMG-421111
 

Note!
This step is easier with two people.

Place the Bumper Cover in position for installation.

 

Vehicles without aftermarket-installed Parking assistance

84
IMG-415410
 

Remove the marked part.

 

Vehicles with aftermarket-installed Parking assistance

85
IMG-420170
 

Loosen the component indicated. Do not remove it.

86
IMG-420171
 
87
IMG-420173
 


Use special tool: T9814203, Expander pliers

88
IMG-416935
 

Remove the marked part.

The part is not to be reused.

89
IMG-420175
 
90
IMG-420362
 

Use: , Electrical tape

 

All vehicles

91
IMG-415415
 

Route the wiring harness into the passenger compartment.

92
IMG-415420
 

Caution!
Make sure that the rubber grommet seals properly to the body.

93
IMG-421112
 

Reinstall the bumper.

 

All vehicles

94
IMG-421136
 

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

95
IMG-421143
 

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

96
IMG-421396
 

Reinstall the insulation mat.

Reinstall the clips.

97
IMG-421397
 

Connect the connector.

Install the wiring harness.

98
IMG-421144
 

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

99
IMG-421145
 

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

100
IMG-421146
 

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

101
IMG-420500
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

102
IMG-420502
 

Note!
Route the wiring between floor carpet and air duct.

Position/route the cable as illustrated.

103
IMG-420504
 

Position/route the cable as illustrated.

104
IMG-421281
 

Remove the marked part.

105
IMG-421282
 

Fold the carpet aside.

106
IMG-421283
 

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

107
IMG-420320
 

Open the hood.

108
IMG-412677
 

Remove the clips.

Remove the marked part.

Repeat on the other side.

109
IMG-412680
 

Remove the clip.

Remove the marked part.

Repeat on the other side.

110
IMG-412681
 

Remove the screws.

111
IMG-403425
 

Remove the marked part.

Use: Pliers

112
IMG-425185
 

Remove the screws.

Remove the marked part.

113
IMG-412692
 

Remove the clips.

Remove the screws.

114
IMG-412697
 

Remove the nut.

115
IMG-412710
 

Fold the wing liner aside.

116
IMG-425188
 

Remove the screws.

117
IMG-400000
 

Repeat the steps when removing on opposite side.

 

Applies to the right-hand side

118
IMG-420880
 

Remove the screws.

119
IMG-420881
 

Remove the clip.

Remove the nut.

120
IMG-420883
 

Remove the marked part.

 

Vehicles with headlamp washers

121
IMG-412745
 

Warning!
Be prepared to collect escaping fluid.

Release the lock.

Loosen the marked detail/details.

122
IMG-412750
 

Warning!
Be prepared to collect escaping fluid.

Release the lock.

Loosen the marked detail/details.

Repeat on the other side.

 

All vehicles

123
IMG-412730
 

Note!
The number of connectors may vary depending on the vehicle's equipment level.

Disconnect the connectors.

124
IMG-420663
 

Remove the clips.

Remove the screws.

Remove the marked part.

125
IMG-412725
 

Remove the clips.

126
IMG-425546
 

Repeat on the other side.

127
IMG-425591
 

Repeat on the other side.

128
IMG-412771
 

Caution!
Place the Bumper Cover on a suitable surface.


Note!
This step is easier with two people.

Release the catches.

Remove the part carefully

Remove the marked part.

 

Concerns US and Canadian markets.

129
IMG-420729
 
 

Applies to all markets, except USA and Canada

130
IMG-420730
 
 

Applies to all markets.

131
IMG-420744
 

Locate the markings for the positions.

Mark the centre.

Use: Scribe

132
IMG-420743
 
133
IMG-420735
 

Caution!
Ensure that the marking is vertical.


Use special tool: T9997614, Hole punch

134
IMG-420741
 

Caution!
Sharp end of tool must be on outside of cover.

135
IMG-420745
 

Clean the surfaces.

Use: , Isopropanol

Allow to dry.

136
IMG-420746
 

Apply a thin and even layer.

Use: 1161765, Primer

Allow to dry for at least 2 minutes, but no more than 60minutes.

137
IMG-420752
 

Clean the surfaces.

Use: , Isopropanol

Allow to dry.

138
IMG-420753
 

Apply a thin and even layer.

Use: 1161765, Primer

Allow to dry for at least 2 minutes, but no more than 60minutes.

139
IMG-420763
 
140
IMG-420820
 

Note!
Prepare and install one holder at a time.

Remove the protective film.

141
IMG-420755
 

Warning!
Wear protective gloves.


Warning!
Make sure to provide adequate ventilation.

Apply a thin and even layer.


Use special tool: T9512950, Glue gun (kit)

Use: 1161730, Mixing pipe
Use: 9511027, Glue

142
IMG-420760
 

Note!
Note the position.

143
IMG-420761
 

Note!
Note the position.

144
IMG-432115
 

Remove the marked part.

The part is not to be reused.

Repeat on the other side.

145
IMG-432116
 

Repeat on the other side.

146
IMG-432124
 

Remove the marked part.

Repeat on the other side.

147
IMG-432401
 

Remove the marked part.

The part is not to be reused.

Repeat on the other side.

148
IMG-432406
 

Install the marked component.

Repeat on the other side.

149
IMG-432410
 

Repeat on the other side.

150
IMG-420825
 

Put the wiring in the Bumper cover without installing the wiring.

151
IMG-420033
 

Connect the two painted sensors to the external connections.

152
IMG-420826
 

Repeat on the other side.

153
IMG-420830
 

Connect the connectors.

Repeat on the other side.

 

Vehicle variant with cable harness

154
IMG-420835
 

Route the cable harness to the existing cable harness.

Install the wiring harness.

Use a cable tie

155
IMG-420845
 

Route the cable harness to the existing cable harness.

Install the wiring harness.

Use a cable tie

156
IMG-425727
 

Route the cable harness to the existing cable harness.

Install the wiring harness.

Use a cable tie

 

All vehicles

157
IMG-420878
 

Reinstall the bumper.

158
IMG-420901
 

Note!
Orientation view

159
IMG-420900
 

Position the cable harness excess as illustrated.

Install the wiring harness.

Use a cable tie

160
IMG-420905
 

Route the cable harness to the existing cable harness.

Install the wiring harness.

Use a cable tie

161
IMG-420927
 

Route the cable harness to the existing cable harness.

Install the wiring harness.

Use a cable tie

162
IMG-420928
 

Route the cable harness to the existing cable harness.

Install the wiring harness.

Use a cable tie

163
IMG-420929
 

Position/route the cable harness as illustrated.

Install the wiring harness.

Use a cable tie

164
IMG-421017
 

Position/route the cable harness as illustrated.

Install the wiring harness.

Use a cable tie

165
IMG-421321
 

Position/route the cable harness as illustrated.

Install the wiring harness.

Use a cable tie

166
IMG-421335
 

Position/route the cable harness as illustrated.

Install the wiring harness.

Use a cable tie

167
IMG-421323
 

Remove the nut.

Fold the insulation aside.

168
IMG-402286
 

Make a cut in the insulation.

169
IMG-421325
 

Remove the marked part.

The part is not to be reused.

170
IMG-421024
 

Fold the carpet aside.

171
IMG-421025
 

Remove the marked part.

172
IMG-421020
 
173
IMG-402238
 

Pull the wiring through.

Use: 1161150, Lubricant


Use special tool: T9814204, Expander pliers

174
IMG-402275
 

Route the wiring harness into the passenger compartment.

175
IMG-402277
 

Caution!
Make sure that the rubber grommet seals properly to the body.

Insert the cable in to the passenger compartment, adjust the cable length out into the engine compartment and secure the rubber grommet.

176
IMG-421375
 

Refit the insulation.

Install the nut.

177
IMG-421030
 

Position/route the cable harness as illustrated.

Install the wiring harness.

Use a cable tie

Pull the wiring through.

178
IMG-386826
 

Fold the carpet aside.

179
IMG-421272
 

Position/route the cable harness as illustrated.

Install the wiring harness.

Use a cable tie

180
IMG-387085
 
181
IMG-387086
 

Remove the screws.

182
IMG-403400
 

Note!
The graphic shows the back of the component before removal.

183
IMG-387107
 

Release the catch.

Remove the marked part.

184
IMG-387123
 

Remove the screws.

Remove the marked part.

185
IMG-387398
 
  1. Depress the locking device.

  2. Release the connector's catch.

  3. Disconnect the connector.

186
IMG-387423
 

Release the catches.

Remove the marked part.

187
IMG-400415
 

Release the connector's secondary lock.

Lift approximately 2 mm.

188
IMG-421037
 

Note!
Orientation view

189
IMG-387476
 

Connect the prerouted wiring harness.

BN = Brown

GN = Green

GY = Grey

OG = Orange

WH = White

YE = Yellow

190
IMG-402395
 

Note!
Note the position.

191
IMG-400383
 

Depress the secondary lock.

192
IMG-387424
 

Reinstall the removed part.

193
IMG-387415
 
  1. Depress the locking device.

  2. Release the connector's catch.

  3. Disconnect the connector.

194
IMG-387423
 

Release the catches.

Remove the marked part.

195
IMG-409615
 

Release the catches.

Remove the marked part.

196
IMG-409805
 


Use special tool: T9512632, Terminal removal tool (Color code: RED)

197
IMG-409625
 

Disconnect terminals from the connector, following the graphic.

BN = Brown

GN = Green

GY = Grey

OG = Orange

WH = White

YE = Yellow

198
IMG-410553
 

Note!
Orientation view

199
IMG-421039
 

Connect the prerouted wiring harness.

BN = Brown

GN = Green

GY = Grey

OG = Orange

WH = White

YE = Yellow

200
IMG-409561
 

Note!
Note the position.

201
IMG-409626
 

Depress the secondary lock.

202
IMG-387424
 

Reinstall the removed part.

203
IMG-387144
 

Connect the connectors.

204
IMG-387145
 

Reinstall the removed part.

Reinstall the screws.

205
IMG-421285
 

Install the cables.

Use a cable tie

206
IMG-400005
 

Caution!
A change to another tire size will cause changes in tire circumference. This will affect the Parking assistance pilot function.

Check that the tire dimension stated in the vehicle configuration, corresponds to the actual tire dimension of the vehicle.

If this does not correspond, download correct software.

207
IMG-242268
 

Download software (application) for the accessory's function according to the service information in VIDA. See VIDA or the accessories catalogue for software part number.

 

Installation

208
IMG-400000
 

Reinstall the removed parts in reverse order.