Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V90 2018
V90 (17-) 2018

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
322072581.039792828, 39846948, 39846946, 39846934, 39846933, 39846947, 39846945, 39846944, 39846943, 39846942, 39846941, 39846940, 39846935, 39846939, 39846938, 39846936, 39846932, 39792763, 39792766, 39792769, 39792775, 39792798, 39792801, 39792804, 39792807, 39792810, 39792813, 39792816, 39792819, 39792822, 39792825
Spoiler, front




 

Materials

Designation

Part number

Isopropanol

1161721

Cleaning agent

1161721

Sealing compound

1161767


Equipment
IMG-345497
IMG-263203
IMG-239940
IMG-239681
IMG-240673

IMG-415825

IMG-429772


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Further information

2
 

After installation, the car must not be washed for 48 hours

 

Color symbols

3
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Applies to unpainted component

4
IMG-416151
 
 

All vehicles

 

Preparation

5
IMG-415823
 

Locate relevant marking.

Use a drill with the stated size

6
IMG-415824
 

Locate relevant marking.

Use a drill with the stated size

7
IMG-415822
 

Locate relevant marking.

Use a drill with the stated size

 

Removal

8
 

Note!
The removal steps may contain installation details.

9
IMG-415832
 

Remove the screws.

The part is not to be reused.

 

Accessory installation

10
IMG-415833
 

Clean the surface.

Wipe dry.

Use: 1161721, Isopropanol

11
IMG-415836
 

Note!
Note the position.

Install component that comes with the accessory kit.

Use hands only.

12
IMG-415845
 

Drill one hole and fit one pop rivet at a time, in accordance with the sequence illustrated.

13
IMG-415846
 

Drill one hole and fit one pop rivet at a time, in accordance with the sequence illustrated.

14
IMG-415847
 

Drill one hole and fit one pop rivet at a time, in accordance with the sequence illustrated.

15
IMG-415850
 

Remove the screw.

Repeat on the other side.

16
IMG-415877
 

Note!
Note the position.

Install component that comes with the accessory kit.

17
IMG-415878
 

Use tape

18
IMG-415879
 

Drill one hole and fit one pop rivet at a time, in accordance with the sequence illustrated.

Remove the tape.

19
IMG-415880
 

Use a drill with the stated size

20
IMG-415966
 

Note!
Note the position.

Install component that comes with the accessory kit.

21
IMG-415967
 

Use tape

22
IMG-415968
 

Drill one hole and fit one pop rivet at a time, in accordance with the sequence illustrated.

Remove the tape.

23
IMG-415969
 

Use a drill with the stated size

 

Removal

24
IMG-417690
 
25
IMG-412677
 

Remove the clips.

Remove the marked part.

Repeat on the other side.

26
IMG-412680
 

Remove the clip.

Remove the marked part.

27
IMG-412681
 

Remove the screws.

28
IMG-403425
 

Remove the marked part.

Use: Pliers

29
IMG-415975
 

Remove the marked part.

30
IMG-412692
 

Remove the clips.

Remove the screws.

31
IMG-412697
 

Remove the nut.

32
IMG-412710
 

Fold the wing liner aside.

33
IMG-412715
 

Remove the screws.


Tightening torque: Bracket to front fender , 6 Nm

34
 

Repeat the steps when removing on opposite side.

 

Vehicles with headlamp washers

35
IMG-412745
 
  1. Release the lock.

  2. Undo the hose from the connection.

36
IMG-412750
 
  1. Release the lock.

  2. Undo the hose from the connection.

Repeat on the other side.

 

All vehicles

37
IMG-412730
 

Caution!
The number of connectors can vary depending on the vehicle's equipment level.

Disconnect the connectors.

38
IMG-412779
 

Remove the screws.

Remove the clip.

Fold marked part aside.

39
IMG-412725
 

Remove the clips.

40
IMG-412771
 

Caution!
Place the component on a suitable underlay or support.


Note!
This step requires the aid of another technician.

  1. Release the catches.

  2. Remove the part carefully

  3. Remove the marked part.

41
IMG-415982
 

Remove the screws.

The part is not to be reused.

42
IMG-412673
 

Loosen the component indicated. Do not remove it.

43
IMG-415999
 

Use a drill with the stated size

Drill the holes.

Repeat on the other side.

 

Installation

44
IMG-416003
 

Reinstall the removed part.

Install the screws.

45
IMG-423240
 

Note!
Make sure that the pedestrian protection sensors are correctly and properly secured in their brackets and that the wiring and connectors show no signs of damage.

46
IMG-419443
 

Note!
This step requires the aid of another technician.

Reinstall the bumper.

47
 

Reinstall the removed parts in reverse order.

 

Accessory installation

48
IMG-416004
 

Install component that comes with the accessory kit.

Repeat on the other side.

49
IMG-416041
 

Install component that comes with the accessory kit.

Ensure that all clips engage.

 

Removal

50
IMG-416085
 

Remove the screws.

 

Accessory installation

51
IMG-430012
 

Clean the surface.

Use: 1161721, Cleaning agent

Wipe dry.

52
IMG-430020
 

Clean the surface.

Use: 1161721, Cleaning agent

Wipe dry.

53
IMG-411869
 

Caution!
Cut carefully to avoid unintentional damage or personal injury.

Cut the component following the instructions in the graphic.

54
IMG-430021
 

Apply the stated Material on the marked surface.

Use: 1161767, Sealing compound

55
IMG-430022
 

Apply the stated Material on the marked surface.

Use: 1161767, Sealing compound

56
IMG-416130
 

Fold the protective film forward

57
IMG-416153
 

Fold the protective film forward

58
IMG-416110
 

Install component that comes with the accessory kit.

Ensure that all clips engage.

59
IMG-416135
 

Install component that comes with the accessory kit.

60
IMG-430073
 

Install component that comes with the accessory kit.

Repeat on the other side.

61
IMG-416138
 

Caution!
Pull carefully.


Note!
Note the position.

Remove the protective film.

62
IMG-416137
 

Caution!
Pull carefully.


Note!
Note the position.

Remove the protective film.

63
IMG-419861
 

Note!
Press and apply pressure to the part over the tape for at least 20 seconds.


Note!
Ensure that the tape is fixed to the surface.

 

Installation

64
IMG-405228
 

Note!
Make sure to follow the sequence indicated.


Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm