Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V90 Cross Country 2020
B4204T20, B4204T23, B4204T26, B4204T27, B4204T29

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
321476631.032147664
Electric engine heater




IMG-464681




 

Materials

Designation

Part number

Low temperature grease

1161427


Equipment
IMG-345497
IMG-239664
IMG-239660
IMG-240693

IMG-466726


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-400010
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

  7. Used for accessory components.

 

Removal

3
IMG-466725
 

Open the hood.

4
IMG-466723
 

Note!
Orientation view

5
IMG-452756
 

Remove the marked detail/details.

Use: Pliers 31423632

6
IMG-466730
 

Remove the screws.

Remove the marked part.

7
IMG-466737
 

Remove the clips.

Remove the screws.

8
IMG-448299
 

Remove the nut.

9
IMG-466736
 

Remove the screws.

10
IMG-421165
 

Remove the nut.

Remove the clip.

11
IMG-466734
 

Remove the marked part.

12
IMG-466760
 

Remove the clips.

Remove the screws.

13
IMG-466768
 

Remove the clips.

14
IMG-448503
 

Remove the cable harness clips.

15
IMG-448504
 

Loosen the screws.

Remove the marked part.

16
IMG-448505
 

Caution!
Take extra care when handling the component.

Fold marked part aside.

17
IMG-448506
 

Remove the screws.

Remove the marked part.

18
IMG-428776
 

Note!
Orientation view

19
IMG-428775
 

Remove the screw.

Release the catches.

Loosen the marked detail.

 

Accessory installation

20
IMG-450076
 

Note!
Orientation view

21
IMG-450093
 

Measure and mark out the centre.

Use a drill with the stated size

22
IMG-448275
 

Assemble components that come with the accessory kit.

23
IMG-450095
 

Pull the wiring through.

24
IMG-466785
 

Note!
Note the position.

25
IMG-450185
 

Install component that comes with the accessory kit.

This is used as a counterhold.

26
IMG-450097
 

Install components that come with the accessory kit.

Tighten the nut.

Use hands only.

27
IMG-450098
 

Reinstall the removed part.

Reinstall the screw.

28
IMG-450105
 

Position/route the cables as illustrated.

Install the cables.

Use a cable tie

29
IMG-450112
 

Note!
Orientation view

Ground connection

30
IMG-466585
 

Release the catches.

Loosen the marked detail.

31
IMG-466592
 

Remove the nut.

32
IMG-466616
 

Position/route the cable as illustrated.

33
IMG-466614
 

Connect the prerouted cable.

34
IMG-466619
 

Install the marked component.

Ensure that all clips engage.

35
IMG-466528
 

Install the nut.


Tightening torque: M6 , 10 Nm

 

Installation

36
IMG-448507
 

Reinstall the removed part.

Reinstall the screws.

37
IMG-448509
 

Reinstall the removed part.

38
IMG-448504
 

Reinstall the removed part.

Reinstall the screws.

39
IMG-448510
 

Reinstall the removed part.

 

Accessory installation

40
IMG-441390
 

Lubricate the O-ring.

Use: 1161427, Low temperature grease

41
IMG-445566
 
  1. Cable from front socket

  2. Engine heater cable

Connect the cable.

Install the catch.

42
IMG-462710
 

Place the cable tie as illustrated.

43
IMG-466778
 

Note!
Orientation view

44
IMG-466780
 
45
IMG-466654
 

Position/route the cable as illustrated.

46
IMG-466646
 

Install the cables.

47
IMG-466657
 

Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable tie.

48
IMG-462717
 

Install a clips onto the upper edge of the subframe.

Install the cable.

49
IMG-462719
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

50
IMG-465316
 

Note!
Orientation view

  1. Steering gear

  2. Cable harness

  3. Engine heater cable

51
IMG-464684
 

Caution!
The cable ties must not be assembled around the steering gear wiring harness.


Note!
Fasten the cable ties without tightening.

Position/route the cable as illustrated.

Install the cable.

52
IMG-466492
 

Remove the screws.

53
IMG-464686
 

Clean the surface.

54
IMG-466482
 

Note!
Orientation view

55
IMG-466493
 

Install components that come with the accessory kit.

Tighten the screw.

56
IMG-465576
 

Remove the protective film.

57
IMG-466494
 

Install component that comes with the accessory kit.

58
IMG-466497
 

Press the marked component.

59
IMG-466498
 

Install components that come with the accessory kit.

Tighten the screw.

60
IMG-441390
 

Lubricate the O-ring.

Use: 1161427, Low temperature grease

61
IMG-464692
 

Connect the cable.

Install the catch.

62
IMG-465984
 

Fasten the cable tie without tightening.

Adjust the cable position so that it can follow the motions of the engine.

Tighten the cable tie.

63
IMG-465985
 

Tighten the cable ties.

 

Installation

64
IMG-400000
 

Reinstall the removed parts in reverse order.

65
IMG-456337
 


Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm