2020 L.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V90 Cross Country 2020
D4204T14, D4204T23, D4204T7

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
316501371.431454379
Electric engine heater, 230 V




Special tools

 

951 2955 Cover

Tool number:951 2955

Tool description:Cover

Tool boards:20

 

951 2957 Coolant Reservoir

Tool number:951 2957

Tool description:Coolant Reservoir

Tool boards:20


Equipment
IMG-345497
IMG-239664
IMG-240673

IMG-425505


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Preparation

2
IMG-420320
 

Open the hood.

 

Disconnecting the battery

3
IMG-394535
 
4
IMG-425513
 

Remove the battery's negative cable.


Tightening torque: Battery cable for battery , 6 Nm

 

Removal

5
IMG-422562
 

Remove the marked part.

6
IMG-422563
 

Remove the marked part.

7
IMG-392033
 

Note!
Orientation view

8
IMG-391976
 

Note!
Close the drain cock after the coolant has drained.

Place a container under the car.

Drain the coolant.

9
IMG-422431
 

Remove the screws.

Remove the marked part.

10
IMG-382204
 

Remove the clips.

Remove the screws.

11
IMG-403425
 

Remove the marked part.

Use: Pliers

12
IMG-403428
 

Remove the marked part.

13
IMG-403430
 

Remove the marked part.

14
IMG-382210
 

Remove the screws.

Remove the clips.

15
IMG-382280
 

Remove the nut.

16
IMG-382211
 

Fold the wing liner aside.

17
IMG-391565
 

Note!
Orientation view

18
IMG-391573
 
19
IMG-391924
 

Remove the nut.

The part is to be reused.

20
IMG-412196
 

Remove the screw.

21
IMG-412198
 

Remove the screw.

22
IMG-412199
 

Fold marked part aside.

23
IMG-428776
 

Note!
Orientation view

24
IMG-428775
 

Remove the screw.

Release the catches.

Remove the marked part.

 

Preparation

25
IMG-425328
 

Measure and mark as illustrated.

26
IMG-425329
 
27
IMG-425330
 

Adjust the hole with a file or knife as necessary.

 

Accessory installation

28
IMG-412652
 
29
IMG-430245
 
30
IMG-425506
 

Tighten the nut.

31
IMG-428777
 

Reinstall the removed part.

32
IMG-425507
 

Install the clip(s).

Tighten the cable tie.

33
IMG-392572
 

Install the nut.

34
IMG-391930
 
35
IMG-412700
 

Connect the connectors.

Install the catch.

36
IMG-425365
 
37
IMG-425366
 

Install the clip(s).

Tighten the cable tie.

38
IMG-419110
 

Install the clip(s).

Tighten the cable tie.

 

Vehicles with Power Pulse

39
IMG-419071
 

Tighten the cable tie.

 

All vehicles

40
IMG-425906
 

Hold the component in the position in which it is to be fitted and mark the hoses where they are to be cut.

41
IMG-391395
 

Caution!
Cut carefully to avoid unintentional damage or personal injury.

42
IMG-391422
 
43
IMG-391908
 

Tighten the screw.


Tightening torque: M6 , 10 Nm

44
IMG-391906
 

Remove the screw.

The part is to be reused.

45
IMG-391910
 

  1. Fold marked part aside.

  2. Install component that comes with the accessory kit.

  3. Tighten the screw.

46
IMG-391420
 

Install component that comes with the accessory kit.

Tighten the hose clamps.

47
IMG-391915
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

48
IMG-391913
 

Connect the connector.

Install the catch.

 

Installation

49
IMG-404661
 

Note!
Always follow the manufacturer's instructions when handling the equipment.


Use special tool: T9512955, Cover

Use special tool: T9512957, Coolant Reservoir

Fill with coolant and run the engine to operating temperature.

50
 

Reinstall the removed parts in reverse order.

51
IMG-405228
 


Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm

© Volvo Car CorporationElectric engine heater, 230 V- 31650137 - V1.4
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