Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC60 2017
XC60 (-17) 2017

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
314359851.231454314, 31359558
Towbar detachable




 

Special tools

 

999 5972 FIXTURE (UNIVERSAL/TRANSAXLES)

Tool number:999 5972

Tool description:FIXTURE (UNIVERSAL/TRANSAXLES)

Tool boards:43

 

998 5972 JACK (HYDRAULIC)

Tool number:998 5972

Tool description:JACK (HYDRAULIC)

Tool boards:40

 

999 7338 Extension rod

Tool number:999 7338

Tool description:Extension rod

Tool boards:80


Materials

Designation

Part number

Stone-chip protection

1161815

Rust inhibitor, low viscosity


Equipment
IMG-345497
IMG-239664
IMG-239660
IMG-290563
IMG-348422
IMG-348423
IMG-239944
IMG-239940
IMG-239981
IMG-240693
IMG-239667
IMG-239683
IMG-244945
IMG-239666
IMG-263203

IMG-377533

IMG-377654


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Removal

3
IMG-297185
 

Remove the marked part.

4
IMG-377294
 

Remove the screws.

5
IMG-297503
 

Remove the screws.

Repeat on the other side.

6
IMG-297504
 

Note!
This step is easier with two people.

7
IMG-297523
 

Note!
This step is easier with two people.

Disconnect the connector.

8
IMG-285056
 

Remove the screws.

 

Vehicles with 2WD and 4-cyl gasoline engine

9
IMG-259823
 
 

Vehicles with 2WD and 4-cyl diesel engine

10
IMG-291744
 
 

Vehicles with 2WD and 5-cyl diesel engine

11
IMG-291744
 
 

Vehicles with AWD and 5-cyl diesel engine

12
IMG-285059
 
 

Vehicles with AWD and 6-cyl gasoline engine

13
IMG-259824
 
 

All vehicles

14
IMG-337287
 

Remove the screws.

15
IMG-285061
 
16
IMG-285063
 

Remove the clips.

17
IMG-285064
 
18
IMG-285065
 

Remove the tape.

Repeat on the other side.

19
IMG-285066
 

Clean the surface.

Repeat on the other side.

 

Accessory installation

20
IMG-377536
 

Install component that comes with the accessory kit.

21
IMG-377153
 

Note!
Note the position.

Repeat on the other side.

22
IMG-377154
 

Caution!
Make sure that the exhaust flexible pipe is not forcibly bent or twisted.


Note!
This step is easier with two people.


Note!
Only tighten the bolts finger tight at this stage.

Install the screws.

Repeat on the other side.


Use special tool: T9995972, FIXTURE (UNIVERSAL/TRANSAXLES)

Use special tool: T9985972, JACK (HYDRAULIC)

23
IMG-377167
 

Repeat on the other side.

24
IMG-377165
 

Repeat on the other side.


Use special tool: T9997338, Extension rod

 

Installation

25
IMG-285210
 
26
IMG-285086
 

Install the clip(s).

27
IMG-290643
 

Caution!
Make sure to protect adjacent surfaces or components.

Use: 1161815, Stone-chip protection

28
IMG-344784
 
29
IMG-285212
 

Install the screws.

 

Vehicles with 2WD and 4-cyl gasoline engine

30
IMG-259874
 
 

Vehicles with 2WD and 4-cyl diesel engine

31
IMG-292263
 
 

Vehicles with 2WD and 5-cyl diesel engine

32
IMG-292263
 
 

Vehicles with AWD and 5-cyl diesel engine

33
IMG-285090
 
 

Vehicles with AWD and 6-cyl gasoline engine

34
IMG-259873
 
 

All vehicles

35
IMG-377070
 

Install tow bar connector and wiring harness according to installation instruction: Towbar, Wiring and Control Unit.

36
IMG-367201
 

Use: , Rust inhibitor, low viscosity

Repeat on the other side.

37
IMG-367202
 
38
IMG-367329
 

Use: , Rust inhibitor, low viscosity

Repeat on the other side.

39
IMG-285511
 

Install the screws.

 

Accessory installation

 

Vehicles with skidplate (accessory)

40
IMG-377259
 

Note!
Orientation view

41
IMG-377643
 

Locate relevant marking.

42
IMG-377220
 

Apply tape to the other side, opposite the marking lines.

43
IMG-377705
 

Remove the marked part.

Use: Air-powered keyhole saw

44
IMG-377657
 

Deburr edges

45
IMG-377692
 

Measure and mark as illustrated.

46
IMG-377698
 
47
IMG-377700
 

Drill the holes.

48
IMG-378350
 

Install component that comes with the accessory kit.

49
IMG-405782
 
50
IMG-405781
 

Place the component where indicated in the graphic.

51
IMG-405795
 

Locate the markings for the positions.

Drill one hole and fit one pop rivet at a time, in accordance with the sequence illustrated.

52
IMG-405797
 

Install component that comes with the accessory kit.

53
IMG-377655
 

Install component that comes with the accessory kit.

54
IMG-378655
 
55
IMG-378656
 
 

Vehicles with skidplate (standard)

56
IMG-377258
 

Note!
Orientation view

57
IMG-407301
 

Locate relevant marking.

Scribe/mark up

58
IMG-377220
 

Apply tape to the other side, opposite the marking lines.

59
IMG-407303
 

Remove the marked part.

Use: Air-powered keyhole saw

60
IMG-407311
 

Deburr edges

61
IMG-377698
 
62
IMG-377700
 

Drill the holes.

63
IMG-378350
 

Install component that comes with the accessory kit.

64
IMG-405782
 
65
IMG-405781
 

Place the component where indicated in the graphic.

66
IMG-405795
 

Locate the markings for the positions.

Drill one hole and fit one pop rivet at a time, in accordance with the sequence illustrated.

67
IMG-405797
 

Install component that comes with the accessory kit.

68
IMG-377655
 

Install component that comes with the accessory kit.

69
IMG-378655
 
70
IMG-378656
 
 

Vehicles with R-design

71
IMG-377381
 

Note!
Orientation view

72
IMG-377732
 

Locate relevant marking.

73
IMG-377740
 

Apply tape to the other side, opposite the marking lines.

74
IMG-377750
 
75
IMG-377752
 

Deburr edges

 

All vehicles

76
IMG-297604
 
77
IMG-297503
 

Install the screws.

Repeat on the other side.

78
IMG-297185
 

Install the screws.

79
IMG-285528
 
80
IMG-285529
 
81
IMG-292304
 

Take the label from the kit and attach it to the underneath of the cargo compartment mat as illustrated.

82
IMG-285531
 

Take the label from the kit and attach it to the underneath of the cargo compartment mat as illustrated.

Attach the four corners of the label using staples.

83
IMG-290583
 
84
IMG-377188
 
85
IMG-285533
 
86
IMG-377565
 
87
IMG-285726
 
88
IMG-285534
 
 

Vehicles with R-design

89
IMG-372330
 
90
IMG-372215
 
91
IMG-372217