2023 L.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC40 2023
B420T8

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
322758551.132369608
Electric engine heater and passenger compartment connector




IMG-483261




Special tools

 

981 4204 Expander pliers

Tool number:981 4204

Tool description:Expander pliers

Tool boards:87


Equipment
IMG-345497
IMG-239664
IMG-240693
IMG-239660
IMG-239940

IMG-483287

IMG-483288


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Further information

2
 

There may be parts in the accessories kit that are not needed for this installation.

 

Color symbols

3
IMG-440436
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

  7. Used for accessory components.

 

Removal

4
IMG-442590
 
5
IMG-430215
 

Set the vehicle to Inactive mode.

6
IMG-431485
 

Remove the panel.

Disconnect the connector, if applicable.

7
IMG-431600
 

Remove the panel.

8
IMG-431605
 

Remove the panel.

9
IMG-443405
 

Remove the screws.


Tightening torque: Front seat to body , 40 Nm

10
IMG-442591
 
11
IMG-443407
 

Remove the screws.


Tightening torque: Front seat to body , 40 Nm

12
IMG-445881
 

Remove the screws.

Remove the nut.

Fold marked part aside.

13
IMG-431651
 

Remove the marked part.

14
IMG-431640
 

Remove the clip.

15
IMG-431652
 

Remove the marked part.

 

Accessory installation

16
IMG-444102
 

Screw and unscrew to ease assembly later.

17
IMG-440386
 

Place the component where indicated in the graphic.

Make a hole, using the tool indicated.

18
IMG-440394
 

Install components that come with the accessory kit.

19
IMG-440395
 

Install components that come with the accessory kit.

Remove the protective film.

20
IMG-440401
 

Note!
Press and apply pressure to the part over the tape for at least 20 seconds.

Install the marked components.

 

Removal

21
IMG-483141
 

Open the hood.

22
IMG-403425
 

Remove the marked detail/details.

Use: Pliers 31423632

Repeat on the other side.

23
IMG-467146
 

Remove the screws.

Remove the marked part.

Repeat on the other side.

24
IMG-483142
 

Remove the screws.

Remove the marked part.

25
IMG-439752
 

Remove the clips.

Remove the nuts.

26
IMG-439754
 

Remove the screws.

Remove the clip.

27
IMG-439755
 

Remove the marked part.

 

Accessory installation

28
IMG-483143
 

Locate relevant marking.

29
IMG-483144
 
  1. Use a drill with the stated size

  2. Use: Air-powered air saw

30
IMG-483145
 

Install component that comes with the accessory kit.

Check that the flange of the part is in full contact with bumper cover.

Adjust the hole with a file or knife as necessary.

31
IMG-483186
 

Install component that comes with the accessory kit.

32
IMG-483173
 

Note!
Note the position.

33
IMG-483181
 

Note!
Do not fully tighten the nut yet.

Install components that come with the accessory kit.

34
IMG-483172
 

Install component that comes with the accessory kit.

This is used as a counterhold.

35
IMG-483183
 

Tighten the nut.

Use hands only.

36
IMG-483180
 

Note!
Orientation view

Ground connection

37
IMG-440607
 

Release the catches.

Fold marked part aside.

38
IMG-440610
 

Remove the nut.

The item is to be reused.

39
IMG-467022
 

Connect the prerouted cable.

40
IMG-467020
 

Reinstall the removed part.

41
IMG-467019
 

Install the nut.


Tightening torque: M6 , 10 Nm

42
IMG-441390
 

Caution!
No grease on contact surfaces.

Cable from front socket

Lubricate the O-ring.

43
IMG-483290
 

Use detail according to image.

44
IMG-483295
 

Connect the cable.

Install the catch.

45
IMG-445565
 

Place the cable tie as illustrated.

46
IMG-485968
 

Position/route the cables as illustrated.

Attach the clip.

Place the cable tie as illustrated.

47
IMG-485967
 

Place the cable tie as illustrated.

48
IMG-483254
 

Note!
Orientation view

49
IMG-483198
 

Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable ties.

50
IMG-483302
 

Place the cable tie as illustrated.

Position/route the cable as illustrated.

51
IMG-483304
 

Place the cable tie as illustrated.

Position/route the cable as illustrated.

52
IMG-483314
 

Note!
Orientation view

  1. Steering gear

  2. Cable from front socket

  3. Passenger Compartment Connector Cable

  4. Engine heater cable

53
IMG-483311
 

Place the cable tie as illustrated.

Position/route the cable as illustrated.

54
IMG-440316
 

Lubricate the O-ring.

55
IMG-483333
 

Assemble components that come with the accessory kit.

  1. Passenger Compartment Connector Cable

  2. Engine heater cable

56
IMG-441390
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

57
IMG-483339
 

Install the marked components.

Install the catch.

58
IMG-483340
 

Position/route the cables as illustrated.

Install the cables.

Use a cable tie

59
IMG-440901
 

Use detail according to image.

60
IMG-440935
 

Remove the nuts.

61
IMG-440939
 

Fold the insulation aside.

62
IMG-440940
 

Make a cut in the insulation.

63
IMG-440955
 

Remove the marked part.

The part is not to be reused.

64
IMG-440965
 

Push the tool through the insulation into the compartment.

Use: Scribe

Allow the tool to remain.

65
IMG-441376
 

Make a cut in the insulation.

66
IMG-441380
 

Fold the insulation aside.

Remove the tool.

67
IMG-440946
 
68
IMG-441082
 

Pull the wiring through.


Use special tool: T9814204, Expander pliers

69
IMG-441083
 

Caution!
Make sure that the rubber grommet seals properly to the body.

Insert the cable in to the passenger compartment, adjust the cable length out into the engine compartment and secure the rubber grommet.

70
IMG-441089
 

Refit the insulation.

Install the nuts

71
IMG-468911
 

Remove the clip.

72
IMG-468829
 

Remove the clip.

Remove part of component according to image.

73
IMG-468837
 

Clean the surface.

74
IMG-465196
 

Remove the protective film.

75
IMG-468840
 

Install components that come with the accessory kit.

Tighten the bolts.


Tightening torque: M6 , 10 Nm

76
IMG-468915
 

Install the marked component.

77
IMG-463937
 

Use: Scribe

Use: Pop rivet pliers

78
IMG-441390
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

79
IMG-483344
 

Connect the cable.

Install the catch.

80
IMG-442618
 

Install the marked component.

81
IMG-442626
 

Take a scriber and make a hole in the carpet opposite the two holes in the bracket.

82
IMG-441390
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

83
IMG-444091
 

Install components that come with the accessory kit.

84
IMG-442627
 

Install the screws.

 

Installation

85
IMG-400000
 

Reinstall the removed parts in reverse order.

86
IMG-456337
 

Note!
Make sure to follow the sequence indicated.


Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm