Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V60 Cross Country 2019
V60 Cross Country (19-) 2019

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
322073601.532207351
Body kit




 

Special tools

 

999 7390 Key

Tool number:999 7390

Tool description:Key

Tool boards:80

 

999 5919 PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool number:999 5919

Tool description:PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool boards:46


Equipment
IMG-345497
IMG-268803
IMG-240693
IMG-239981
IMG-239681
IMG-239940
IMG-242205

IMG-464526


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-400010
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

  7. Used for accessory components.

 

Preparation

3
IMG-464626
 

Remove the screws.

4
IMG-408302
 

Remove the screws.

5
 

Open doors.

6
IMG-408330
 

Note!
The clips consist of two parts.

Loosen the clips.

7
IMG-442738
 

Loosen the clip.


Use special tool: T9997390, Key

8
IMG-442767
 

Loosen the clips.

Remove the marked part.

The part is not to be reused.

9
IMG-408475
 

Remove the fasteners.


Use special tool: T9995919, PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

10
 

Repeat the steps when removing on opposite side.

 

Accessory installation

11
IMG-442845
 

Install component that comes with the accessory kit.

12
IMG-442866
 

Press until a click is heard.

Ensure that all clips engage.

13
IMG-442874
 

Press until a click is heard.

Ensure that all clips engage.

14
IMG-442880
 

Press until a click is heard.

15
IMG-442925
 

Press until a click is heard.

Ensure that all clips engage.

16
IMG-464626
 

Reinstall the screws.

17
IMG-408302
 

Reinstall the screws.

18
 

Repeat the steps when installing accessories on opposite side.

19
IMG-464656
 

Note!
Orientation view

20
IMG-456815
 

Place the component where indicated in the graphic.

21
IMG-457246
 

Scribe/mark up

22
IMG-457251
 

Scribe/mark up

Repeat on the other side.

23
IMG-457252
 

Caution!
Make sure that the cutout does not exceed the marking.

Use a drill with the stated size

Use: Air-powered air saw

Cut out following the template.

24
IMG-457344
 

Use the template in the installation instructions.

Make sure that no material is inside the template.

25
IMG-457286
 

Note!
Make sure that the component is centred.

Place the component where indicated in the graphic.

26
IMG-457534
 

Install the marked component.

Ensure that all clips engage.

27
IMG-457440
 

Press the marked component.

Use a drill with the stated size

28
IMG-457441
 
29
IMG-464653
 

Note!
Orientation view

30
IMG-456870
 

Place the component where indicated in the graphic.

31
IMG-457313
 

Scribe/mark up

32
IMG-457314
 

Place the component where indicated in the graphic.

Scribe/mark up

Repeat on the other side.

33
IMG-456900
 

Caution!
Make sure that the cutout does not exceed the marking.

Use a drill with the stated size

Use: Air-powered air saw

Cut out following the template.

34
IMG-457336
 

Use the template in the installation instructions.

Remove the marked part.

Make sure that no material is inside the template.

35
IMG-457342
 

Note!
Make sure that the component is centred.

Place the component where indicated in the graphic.

36
IMG-457536
 

Install the marked component.

Ensure that all clips engage.

37
IMG-457431
 

Press the marked component.

Use a drill with the stated size

38
IMG-457435
 
 

Vehicles with Foot movement detection (FMDM)

39
IMG-242268
 

Order and download software according to: 32270761