2016 L.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V40 2016
V40 (13-) 2016 D4204T14

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
314548441.031454858, 31454857, 31454554, 31454553
Polestar Performance Intake and Exhaust kit




Materials

Designation

Part number

Isopropanol


Equipment
IMG-345497
IMG-239667
IMG-256903
IMG-239664

IMG-416491


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Removal

3
IMG-416095
 

Release the connector's catch.

Disconnect the connector.

4
IMG-416097
 

Loosen the screws.

5
IMG-416098
 

Lift the marked component up

6
IMG-416099
 

Lift the marked component up

Remove the marked part.

The part is not to be reused.

 

Accessory installation

7
IMG-416301
 

Install component that comes with the accessory kit.

8
IMG-416101
 

Reinstall the removed part.

9
IMG-416102
 

Tighten the bolts.

10
IMG-416105
 

Connect the connector.

11
IMG-416500
 

Clean the surface.

Use: , Isopropanol

12
IMG-416480
 

Place the component where indicated in the graphic.

13
IMG-416304
 

Install component that comes with the accessory kit.

 

Removal

14
IMG-416163
 

Remove the marked part.

15
IMG-416850
 

Use: Pipe cutter

16
IMG-416176
 

Remove the nuts.

17
IMG-416166
 

Remove the marked part.

18
IMG-416162
 

Remove the marked part.

The part is not to be reused.

19
IMG-416167
 

Remove the marked part.

20
IMG-416168
 

Remove the marked part.

21
IMG-416170
 

Loosen the screws.

22
IMG-416172
 

Tighten the bolts.


Tightening torque: M8 , 24 Nm

23
IMG-376535
 

Remove the screws.

24
IMG-356081
 

Note!
Orientation view

25
IMG-376222
 

Use: Interior trim remover

 

Vehicles with parking assistance

26
IMG-376229
 

Caution!
Take extra care when handling the components.

Unhook the cable harness clips.

Remove the part carefully

Reuse existing parts.

 

Accessory installation

 

Vehicles with fixed towbar

27
IMG-416703
 

Cut the component following the instructions in the graphic.

 

Vehicles with detachable towbar

28
IMG-416702
 

Cut the component following the instructions in the graphic.

 

All vehicles

29
IMG-376218
 
30
IMG-416701
 

Install component that comes with the accessory kit.

31
IMG-416173
 

Install component that comes with the accessory kit.

32
IMG-416949
 

Install component that comes with the accessory kit.

33
IMG-416176
 

Tighten the nuts.


Tightening torque: M8 , 24 Nm

34
IMG-416481
 

Install component that comes with the accessory kit.

35
IMG-416715
 
36
IMG-416179
 

Tighten the nut.


Tightening torque: Exhaust clamp , 60 Nm

37
IMG-416486
 

Install component that comes with the accessory kit.

38
IMG-416704
 
39
IMG-416182
 

Tighten the nut.


Tightening torque: Exhaust clamp , 60 Nm

40
IMG-416950
 

Install component that comes with the accessory kit.

41
IMG-416184
 
42
IMG-416952
 

Note!
Do not fully tighten the bolts.

Install component that comes with the accessory kit.

43
IMG-416818
 

Note!
Do not fully tighten the bolts.

Install component that comes with the accessory kit.

44
IMG-416819
 

Adjust to the specified value.

On both sides.

45
IMG-416187
 

Note!
Make sure that the component is centred.

46
IMG-416952
 


Tightening torque: M8 , 24 Nm

47
IMG-416816
 

Adjust to the specified value.

On both sides.

48
IMG-416824
 


Tightening torque: End pipe, to Muffler (Allen screw) , 5 Nm

On both sides.