Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V90 Cross Country 2019

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
314289191.432147759, 32296486, 31428912, 31664409, 32296485
Towbar, foldable




 

Materials

Designation

Part number

Isopropanol

Masking tape

Rust inhibitor


Equipment
IMG-242205
IMG-345497
IMG-239664
IMG-239667
IMG-240693
IMG-268803

IMG-472877

IMG-414670


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Disconnecting the battery

3
IMG-394535
 
4
IMG-407110
 
5
IMG-416086
 
6
IMG-421705
 

Remove the panel.

7
IMG-394520
 

Remove the battery's negative cable.

 

Removal

8
IMG-414611
 

Remove the marked part.

9
IMG-415787
 

Repeat on the other side.

10
IMG-411070
 
11
IMG-414613
 
  1. Release the locks.

  2. Remove the marked part.

12
IMG-418525
 

Remove the screw.


Tightening torque: Cargo anchor, to body , 13 Nm

13
IMG-414614
 

Remove the marked part.

14
IMG-414995
 
  1. Fold marked part aside.

  2. Remove the screw.


  3. Tightening torque: Seat belt guide, to Bracket , 4.4 Nm

15
IMG-415046
 

Note!
The graphic shows the back of the component before removal.

16
IMG-415047
 

Remove the part carefully

Fold marked part aside.

17
IMG-415048
 

Note!
The graphic shows the back of the component before removal.

18
IMG-415049
 
  1. Release the catch.

  2. Remove the marked part.

19
IMG-415050
 

Note!
The graphic shows the back of the component before removal.

20
IMG-415051
 

Note!
The number of connectors may vary depending on the vehicle's equipment level.

Fold marked part aside.

Disconnect the connectors.

 

Accessory installation

21
IMG-414055
 

Clean the surface.

Use: , Isopropanol

Wipe dry.

22
IMG-414056
 

Clean the surface.

Use: , Isopropanol

Wipe dry.

23
IMG-414059
 
24
IMG-241925
 

Remove the protective film.

25
IMG-414060
 

Measure

Install component that comes with the accessory kit.

26
IMG-356352
 

Remove the protective film.

27
IMG-414058
 

Note!
Note the position.


Note!
Ensure that the tape is fixed to the surface.

Install component that comes with the accessory kit.

 

Removal

28
IMG-413540
 

Make sure that the components are not mixed up at the installation.

Remove the marked part.

Repeat on the other side.

29
IMG-420960
 

Remove the screws.

30
IMG-420961
 

Fold the wing liner aside.

31
IMG-420989
 

Remove the screw.

32
IMG-410335
 

Release the catch.

Remove the marked part.

33
IMG-421092
 

  1. Caution!
    Hold the marked component in position to keep it from moving.

  2. Remove the part carefully

34
IMG-420994
 

Remove the part carefully

35
 

Repeat the steps when removing on opposite side.

36
IMG-410355
 

Remove the screws.

37
IMG-413535
 

Note!
This step requires the aid of another technician.

Loosen the component indicated. Do not remove it.

38
IMG-413541
 

Note!
The number of connectors may vary depending on the vehicle's equipment level.

Release the connector's catch.

Disconnect the connector.

39
IMG-421066
 

Caution!
Place the Bumper Cover on a suitable surface.


Note!
This step requires the aid of another technician.

Remove the marked part.

 

Accessory installation

40
IMG-422072
 

Locate relevant marking.

41
IMG-422073
 

Make a hole, using the tool indicated.

42
IMG-410992
 

Apply tape to the other side, opposite the marking lines.

Use: , Masking tape

43
IMG-422074
 
  1. Mark using a pen

  2. Remove the marked part.

Use: Air-powered air saw

44
IMG-422086
 

Deburr edges

 

Removal

45
IMG-414885
 

Remove the marked part.

The part is not to be reused.

46
IMG-410526
 

Note!
Use long socket

Remove the nuts.

The part is to be reused.

Repeat on the other side.

47
IMG-410527
 

Remove the marked part.

The part is not to be reused.

48
IMG-410533
 

Remove the marked part.

Use: Interior trim remover

The part is not to be reused.

 

Accessory installation

49
IMG-414650
 

Install component that comes with the accessory kit.

50
IMG-472871
 

Install the nuts

Repeat on the other side.

51
IMG-405908
 

Install component that comes with the accessory kit.

Repeat on the other side.

52
IMG-414036
 

Tighten the nuts.

Tighten the screw.

Repeat on the other side.


Tightening torque: Tow hitch member mounting to body frame
Stage 1: 50 Nm
Stage 2: 30 Degree

53
IMG-420756
 

Apply the stated Material on the marked surface.

Repeat on the other side.

Use: , Rust inhibitor

54
IMG-414652
 
55
IMG-414736
 

Remove the marked part.

 

Vehicles with spare wheel

56
IMG-411295
 

Remove the screw.

57
IMG-411296
 

Remove the marked part.

 

All vehicles

58
IMG-414071
 

Note!
Note the position.

Route the wiring harness into the passenger compartment.

59
IMG-358177
 

Caution!
Make sure that the rubber grommet seals properly to the body.

60
IMG-414661
 

Install the clip(s).

 

Vehicles with keyless entry

61
IMG-413321
 

Release the catch.

Fold marked part aside.

 

Alternative 1

62
IMG-414665
 

Position/route the cable as illustrated.

Fasten the wiring harness using the existing clips.

 

Alternative 2

63
IMG-415291
 

Position/route the cable as illustrated.

Install the wiring harness.

 

All vehicles

64
IMG-414666
 

Fasten the wiring harness using the existing clips.

65
IMG-414083
 

Position/route the cable as illustrated.

66
IMG-414084
 

Connect the prerouted cables.

67
IMG-414085
 

Locate the pre-routed connectors.

Connect the connectors.

68
IMG-414667
 

The part is to be reused.

Remove the nut.

69
IMG-414668
 

Connect the prerouted cable.

Install the nut.


Tightening torque: M6 , 10 Nm

70
IMG-418722
 
  1. Release the lock.

  2. Remove the marked part.

71
IMG-414090
 

Note!
If position DF18 is occupied, ensure that a 40A fuse is mounted.

Install component that comes with the accessory kit.

 

Alternative 1

 

Removal

72
IMG-414706
 

Remove the marked part.

The part is not to be reused.

Use: Interior trim remover

 

Accessory installation

73
IMG-414708
 

Install component that comes with the accessory kit.

74
IMG-414718
 

Connect the prerouted cable.

 

Alternative 2

 

Removal

75
IMG-414710
 

Remove the marked part.

The part is not to be reused.

Use: Interior trim remover

 

Accessory installation

76
IMG-414712
 

Install component that comes with the accessory kit.

77
IMG-414717
 
  1. Connect the connector.

  2. Connect the prerouted cable.

 

All vehicles

 

Installation

78
 

Reinstall the removed parts in reverse order.

 

Connecting the battery

79
IMG-394580
 

Reinstall the battery's negative cable.


Tightening torque: Battery cable for battery , 6 Nm

80
IMG-242268
 

Download software (application) for the accessory's function according to the service information in VIDA. See VIDA or the accessories catalogue for software part number.

Order and download software according to: 31435639

 

Check

81
IMG-414730
 

Press the button.

82
IMG-414300
 

Fold out the towbar.

83
IMG-419240
 

If the components rub against each other, adjustments must be made to correct this.

84
IMG-348017
 

Warning!
Check for correct operation after the installation.


Note!
To activate the trailer module (TRM) at least two light sources (lamps) must be connected. This can be done by connecting test equipment for the trailer connector, or a trailer.


Note!
The trailer module (TRM) must be programmed with correct software to function correctly.

  1. Left indicator lamp

  2. Fog tail lamps.

  3. Ground connection

  4. Right indicator lamp

  5. Right position lamp

  6. Brake light

  7. Left position lamp

  8. Back-up lamp

  9. Battery voltage, constant

  10. Battery voltage, ignition on

  11. Ground connection

  12. Not connected

  13. Ground connection

85
IMG-414730
 

Press the button.

86
IMG-414301
 

Fold in the towbar.