Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V60 2015
V60 (-18) 2015 B4204T11 L.H.D Europe

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
314143401.031408281
Battery Charger




IMG-378205




 

Special tools

 

951 2782 Rivet nut tool

Tool number:951 2782

Tool description:Rivet nut tool

Tool boards:08


Materials

Designation

Part number

Electrical tape

Isopropanol

1161721


Equipment
IMG-345497

IMG-381738

IMG-381739

IMG-381750

IMG-378047


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Conditions

2
 

There may be parts in the accessories kit that are not needed for this installation.

 

Color symbols

3
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Removal

4
IMG-332179
 
  1. Set the ignition key to position 0.

  2. Remove the battery's negative cable.

5
IMG-352021
 


Tightening torque: Wheel to wheel hub
Stage 1: 20 Nm
Stage 2: 140 Nm

6
IMG-374248
 

Remove the screws.

7
IMG-374249
 

Remove the screws.

8
IMG-374303
 
9
IMG-374250
 

Remove the nuts.

10
IMG-374255
 
11
IMG-374576
 

Remove the tape.

 

Accessory installation

12
IMG-374853
 


Use special tool: T9512782, Rivet nut tool

 

Removal

13
IMG-374298
 

Note!
Orientation view

14
IMG-374268
 

Note!
The graphic shows the back of the component before removal.

15
IMG-374271
 
16
IMG-341927
 

Release the lock.

Remove the clips.

17
IMG-374366
 

Remove the screws.

18
IMG-374373
 
 

Accessory installation

19
IMG-378206
 

Clean the Bumper Cover surface.

20
IMG-378210
 

Note!
Check that the bar scale is correct.

Use the template in the installation instructions.

Cut following the dotted lines.

21
IMG-378213
 

Use tape

22
IMG-375302
 

Caution!
Make sure not to damage wiring, hoses or other components.

23
IMG-375835
 
24
IMG-375838
 

Deburr edges

25
IMG-381751
 
26
IMG-351436
 

Pull the wiring through.

27
IMG-381752
 
28
IMG-374227
 
29
IMG-374308
 
30
IMG-374378
 

Note!
Orientation view

31
IMG-374375
 
32
IMG-381736
 

Install the screw.

33
IMG-374441
 

Note!
Orientation view

34
IMG-374442
 
35
IMG-374440
 
36
IMG-374446
 
37
IMG-374451
 

Install the clip(s).

38
IMG-374470
 
39
IMG-374472
 
40
IMG-374474
 

Install the clip(s).

 

Vehicles with Alarm siren

 

Removal

41
IMG-374826
 

Note!
Orientation view

42
IMG-374832
 

Disconnect the connector.

43
IMG-374828
 

Remove the screws.

 

All vehicles

 

Accessory installation

44
IMG-374553
 
45
IMG-374568
 
46
IMG-374562
 

Install the screws.

47
IMG-375848
 

Install the clip(s).

48
IMG-374835
 
49
IMG-374570
 

Install the catch.

50
IMG-374571
 

Install the cables.

 

Vehicles with Alarm siren

51
IMG-374843
 
52
IMG-375218
 
53
IMG-374862
 

Install the screw.

54
IMG-374856
 

Install the screws.

55
IMG-374860
 

Connect the connector.

 

Vehicles without Alarm siren

56
IMG-375885
 
57
IMG-375218
 
58
IMG-374862
 

Install the screw.

59
IMG-375886
 

Install the screws.

Install the nuts

 

All vehicles

60
IMG-374863
 
61
IMG-374882
 
62
IMG-381741
 

Install the clip(s).

63
IMG-374963
 
64
IMG-374526
 
65
IMG-375011
 
66
IMG-375030
 

Note!
Orientation view

67
IMG-375035
 
68
IMG-375042
 

Note!
Orientation view

69
IMG-375049
 

Install the clip(s).

 

Removal

70
IMG-378646
 

Fold the insulation to one side.

Pull the wiring through.

71
IMG-378648
 

Pull the wiring through.

Refit the insulation.

72
IMG-381243
 

Remove the cable harness clips.

73
IMG-381261
 

Remove the cable harness clips.

74
IMG-376160
 

Disconnect the connector.

75
IMG-376158
 

Loosen the hose clamp.

76
IMG-376159
 
77
IMG-375085
 
78
IMG-375093
 
79
IMG-375099
 
80
IMG-375100
 
81
IMG-375894
 

Remove the screw.

82
IMG-375896
 
 

Accessory installation

83
IMG-375102
 
 

Installation

84
IMG-375894
 

Reinstall the screw.

 

Accessory installation

85
IMG-375103
 
86
IMG-375104
 

Install the clip(s).

87
IMG-375105
 
88
IMG-375109
 
89
IMG-375110
 

Install the screw.


Tightening torque: M6 , 10 Nm

 

Removal

90
IMG-375129
 
91
IMG-375131
 
92
IMG-375143
 
93
IMG-375146
 

Caution!
Cut carefully to avoid unintentional damage or personal injury.

 

Accessory installation

94
IMG-375150
 

Use: Expander pliers

95
IMG-375151
 

Pull the wiring through.

96
IMG-376501
 

Use: , Electrical tape

Wrap tape around the cable to increase the diameter.

Increase the diameter to 6.5 mm.

97
IMG-375153
 

Remove the nut.

98
IMG-375161
 


Tightening torque: M6 , 10 Nm

Install the nut.

99
IMG-376433
 
100
IMG-376438
 
101
IMG-376507
 

Clean the surface.

Use: 1161721, Isopropanol

102
IMG-376511
 

Use: , Electrical tape

103
IMG-376442
 
 

Installation

104
IMG-375167
 
105
IMG-375093
 
106
IMG-375168
 
107
IMG-375169
 
108
IMG-381243
 
109
IMG-381261
 
110
IMG-376165
 
111
IMG-376158
 
112
IMG-376171
 
113
IMG-375172
 
 

Accessory installation

114
IMG-381188
 
115
IMG-377070
 

Reinstall the removed parts in reverse order.