2016 L.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V40 2016
V40 (13-) 2016 D4204T9, V40 (13-) 2016 D4204T14, V40 (13-) 2016 B4204T19, V40 (13-) 2016 B4204T11, V40 (13-) 2016 D4204T8, V40 (13-) 2016 B4204T15, V40 (13-) 2016 B4204T38, V40 (13-) 2016 B4204T37, V40 (13-) 2016 B4204T41

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
314149361.031408282
Battery Charger




Equipment
IMG-345497
IMG-239664
IMG-239660

IMG-376220

IMG-362782


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Removal

3
IMG-362805
 

Open the hood.

4
IMG-332180
 
  1. Turn on the ignition.

  2. Remove the battery's negative cable.

5
IMG-368369
 
6
IMG-368376
 

Remove the screws.

7
IMG-362811
 

Remove the nut.

8
IMG-371233
 

Fold the wing liner aside.

9
IMG-358542
 

Remove the screws.

10
IMG-358541
 

Remove the clips.

11
IMG-341916
 

Turn the wheel inwards.

12
IMG-358492
 

Remove the screws.

13
IMG-341918
 

Fold the wing liner aside.

14
IMG-372674
 

Warning!
Be prepared to collect escaping fluid.

Take a piece of washer hose. Tie a knot in it and place it on the washer pump to prevent the washer fluid reservoir from emptying.

15
IMG-374321
 

Locate any connectors.

16
IMG-372692
 

Disconnect the connectors.

17
IMG-375651
 
18
IMG-375652
 

Remove the screw.

19
IMG-375650
 

Caution!
Make sure not to damage painted surfaces.

20
IMG-358506
 

Raise the car.

  1. Remove the clips.

  2. Remove the screws.

21
IMG-358531
 
22
IMG-358536
 

Remove the clips.

23
IMG-359127
 

Caution!
Place the Bumper Cover on a suitable surface.

24
IMG-376712
 

Caution!
Cut carefully to avoid unintentional damage or personal injury.

Locate relevant marking.

25
IMG-376574
 

Note!
Orientation view

26
IMG-375677
 
  1. Remove the cable tie(s).

  2. Disconnect the connector.

27
IMG-375680
 

Remove the clip.

 

Accessory installation

28
IMG-375716
 

Note!
Orientation view

29
IMG-375708
 

Install the clip(s).

30
IMG-375709
 

Install the clip(s).

31
IMG-375710
 

Install the clip(s).

32
IMG-375711
 

Install the clip(s).

33
IMG-375715
 

Install the cable.

34
IMG-375712
 
  1. Remove the screws.

  2. Loosen the screws.

35
IMG-375717
 

Install the screws.

36
IMG-375740
 

  1. Tightening torque: Bracket to front end , 6 Nm


  2. Tightening torque: M8 , 24 Nm

37
IMG-376607
 

Install the clip(s).

38
IMG-375766
 

Install the clip(s).

39
IMG-375947
 

Attach any excess wire to the wiring harness.

40
IMG-375767
 

Install the clip(s).

41
IMG-382458
 

Install the clip(s).

42
IMG-375770
 

Remove the screw.


Tightening torque: M6 , 10 Nm

43
IMG-375775
 
44
IMG-375778
 


Tightening torque: M6 , 10 Nm

Install the screw.

45
IMG-375783
 
46
IMG-375784
 

Remove the nut.

47
IMG-375787
 

Connect the prerouted cable.

48
IMG-375789
 

Install the nut.


Tightening torque: Battery Monitoring Sensor wire to battery lead terminal , 6 Nm

49
IMG-375799
 
 

Installation

50
 

Reinstall the bumper.

 

Accessory installation

51
IMG-367881
 
52
IMG-362843
 
53
IMG-367882
 
54
IMG-363401
 
55
IMG-376516
 

Connect the cable.

56
IMG-375720
 

Install the catch.

57
IMG-376219
 
 

Installation

58
 

Reinstall the removed parts in reverse order.

59
IMG-370207
 
60
IMG-370203