L.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V90 Cross Country
V543 2017 D4204T14, V543 2017 D4204T23, 2018 D4204T14, 2018 D4204T23, 2019 D4204T14, 2019 D4204T23, 2020 D4204T14, 2020 D4204T23, 2020 D4204T7, 2019 D4204T7

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
316501371.431454379
Electric engine heater, 230 V




Special tools

 

951 2955 Cover

Tool number:951 2955

Tool description:Cover

Tool boards:20

 

951 2957 Coolant Reservoir

Tool number:951 2957

Tool description:Coolant Reservoir

Tool boards:20


Equipment
IMG-345497
IMG-239664
IMG-240673

IMG-425505


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Preparation

2
IMG-420320
 

Open the hood.

 

Disconnecting the battery

3
IMG-394535
 
4
IMG-425513
 

Remove the battery's negative cable.


Tightening torque: Battery cable for battery , 6 Nm

 

Removal

5
IMG-422562
 

Remove the marked part.

6
IMG-422563
 

Remove the marked part.

7
IMG-392033
 

Note!
Orientation view

8
IMG-391976
 

Note!
Close the drain cock after the coolant has drained.

Place a container under the car.

Drain the coolant.

9
IMG-422431
 

Remove the screws.

Remove the marked part.

10
IMG-382204
 

Remove the clips.

Remove the screws.

11
IMG-403425
 

Remove the marked part.

Use: Pliers

12
IMG-403428
 

Remove the marked part.

13
IMG-403430
 

Remove the marked part.

14
IMG-382210
 

Remove the screws.

Remove the clips.

15
IMG-382280
 

Remove the nut.

16
IMG-382211
 

Fold the wing liner aside.

17
IMG-391565
 

Note!
Orientation view

18
IMG-391573
 
19
IMG-391924
 

Remove the nut.

The part is to be reused.

20
IMG-412196
 

Remove the screw.

21
IMG-412198
 

Remove the screw.

22
IMG-412199
 

Fold marked part aside.

23
IMG-428776
 

Note!
Orientation view

24
IMG-428775
 

Remove the screw.

Release the catches.

Remove the marked part.

 

Preparation

25
IMG-425328
 

Measure and mark as illustrated.

26
IMG-425329
 
27
IMG-425330
 

Adjust the hole with a file or knife as necessary.

 

Accessory installation

28
IMG-412652
 
29
IMG-430245
 
30
IMG-425506
 

Tighten the nut.

31
IMG-428777
 

Reinstall the removed part.

32
IMG-425507
 

Install the clip(s).

Tighten the cable tie.

33
IMG-392572
 

Install the nut.

34
IMG-391930
 
35
IMG-412700
 

Connect the connectors.

Install the catch.

36
IMG-425365
 
37
IMG-425366
 

Install the clip(s).

Tighten the cable tie.

38
IMG-419110
 

Install the clip(s).

Tighten the cable tie.

 

Vehicles with Power Pulse

39
IMG-419071
 

Tighten the cable tie.

 

All vehicles

40
IMG-425906
 

Hold the component in the position in which it is to be fitted and mark the hoses where they are to be cut.

41
IMG-391395
 

Caution!
Cut carefully to avoid unintentional damage or personal injury.

42
IMG-391422
 
43
IMG-391908
 

Tighten the screw.


Tightening torque: M6 , 10 Nm

44
IMG-391906
 

Remove the screw.

The part is to be reused.

45
IMG-391910
 

  1. Fold marked part aside.

  2. Install component that comes with the accessory kit.

  3. Tighten the screw.

46
IMG-391420
 

Install component that comes with the accessory kit.

Tighten the hose clamps.

47
IMG-391915
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

48
IMG-391913
 

Connect the connector.

Install the catch.

 

Installation

49
IMG-404661
 

Note!
Always follow the manufacturer's instructions when handling the equipment.


Use special tool: T9512955, Cover

Use special tool: T9512957, Coolant Reservoir

Fill with coolant and run the engine to operating temperature.

50
 

Reinstall the removed parts in reverse order.

51
IMG-405228
 


Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm

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