2021 L.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V60 2021
V60 (19-) 2021 D4204T16, V60 (19-) 2021 D4204T14, V60 (19-) 2021 D4204T4

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
316504781.631454669
Electric engine heater




IMG-454333




Special tools

 

999 7669 Key

Tool number:999 7669

Tool description:Key

Tool boards:20

 

951 2955 Cover

Tool number:951 2955

Tool description:Cover

Tool boards:20

 

981 4192 Hose

Tool number:981 4192

Tool description:Hose

Tool boards:EU99

 

951 2957 Coolant Reservoir

Tool number:951 2957

Tool description:Coolant Reservoir

Tool boards:20


Equipment
IMG-345497
IMG-239664
IMG-240693
IMG-239660

IMG-453333


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-400010
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

  7. Used for accessory components.

 

Removal

3
IMG-452753
 

Open the hood.

Raise the car.

4
IMG-452754
 

Note!
Orientation view

5
IMG-452756
 

Remove the marked detail/details.

Use: Pliers 31423632

6
IMG-452752
 

Remove the screws.

Remove the marked part.

7
IMG-454295
 

Remove the screws.

8
IMG-452766
 

Remove the clips.

Remove the nuts.

9
IMG-452767
 

Remove the screws.

Remove the clip.

10
IMG-452769
 

Remove the marked part.

11
IMG-452829
 

Remove the clips.

Remove the screws.

Remove the marked part.

12
IMG-454296
 

Remove the screws.

13
IMG-452853
 

Remove the clips.

14
IMG-452889
 

Remove the screws.

Loosen the component indicated. Do not remove it.

 

Applies to the left-hand side:

15
IMG-452964
 
  1. Remove the connector from its attachment.

  2. Remove the cable harness clips.

  3. Remove the hose.

 

Applies to the right-hand side

16
IMG-452966
 
  1. Remove the cable harness clips.

  2. Remove the hose.

17
IMG-452938
 

Remove the marked part.

18
IMG-400006
 

Drain the cooling system according to service information in VIDA:

Information / Repair / Cleaning, Inspection and Adjustment / 2 Engine with mountings and equipment / 26 Cooling system / 261 radiator and connections / Cooling system – draining, charging and bleeding.


Use special tool: T9997669, Key

 

Accessory installation

19
IMG-453341
 

Locate relevant marking.

20
IMG-453346
 
21
IMG-453347
 

Saw in a way so that the marking remains.

Use: Air-powered air saw

22
IMG-453354
 

Install component that comes with the accessory kit.

Check that the flange of the part is in full contact with bumper cover.

Adjust the hole with a file or knife as necessary.

23
IMG-453355
 

Install component that comes with the accessory kit.

24
IMG-453356
 

Note!
Note the position.

25
IMG-453357
 

Note!
Do not fully tighten the nut yet.

Install components that come with the accessory kit.

26
IMG-453359
 

Install component that comes with the accessory kit.

This is used as a counterhold.

27
IMG-453358
 

Tighten the nut.

Use hands only.

28
IMG-453380
 

Note!
Orientation view

Ground connection

29
IMG-453385
 

Remove the nut.

The item is to be reused.

30
IMG-453393
 

Position/route the cable as illustrated.

31
IMG-453389
 

Connect the prerouted cable.

Install the nut.


Tightening torque: M6 , 10 Nm

32
IMG-453394
 

Position/route the cable as illustrated.

Install the cables.

Use a cable tie

33
IMG-441390
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

34
IMG-453395
 

Install component that comes with the accessory kit.

35
IMG-453400
 

Install the catch.

36
IMG-453402
 

Use detail according to image.

37
IMG-456435
 

Place the cable tie as illustrated.

38
IMG-456436
 

Position/route the cable as illustrated.

Tighten the cable tie.

39
IMG-453437
 

Note!
Orientation view

40
IMG-453454
 

Position/route the cable as illustrated.

41
IMG-453456
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

42
IMG-453458
 

Note!
Orientation view

43
IMG-453297
 

Hold the component in the position in which it is to be fitted and mark the hoses where they are to be cut.

44
IMG-431707
 

Warning!
Be prepared to collect escaping fluid.


Caution!
Cut carefully to avoid unintentional damage or personal injury.

45
IMG-452743
 

Note!
Do not fully tighten the bolt.

Assemble components that come with the accessory kit.

46
IMG-453318
 

Adjust the position of the component according to image.

Tighten the screw.


Tightening torque: M6 , 10 Nm

47
IMG-431659
 

Remove the screw.

The item is to be reused.

48
IMG-453321
 
  1. Fold marked part aside.

  2. Install the marked components.

  3. Reinstall the screw.

49
IMG-453326
 

Attach the hose clamp

Install the hoses.

Tighten the hose clamps.

50
IMG-441390
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

51
IMG-453330
 

Connect the cable.

Install the catch.

 

Installation

52
IMG-400006
 

Fill the cooling system according to the service information in VIDA:

Information / Repair / Cleaning, Inspection and Adjustment / 2 Engine with mountings and equipment / 26 Cooling system / 261 radiator and connections / Cooling system – draining, charging and bleeding.


Use special tool: T9512955, Cover

Use special tool: T9814192, Hose

Use special tool: T9512957, Coolant Reservoir

53
IMG-377070
 

Reinstall the removed parts in reverse order.

54
IMG-405228
 

Note!
Make sure to follow the sequence indicated.


Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm