Media Server and Digital TV - XC90 2018

Installation instructions, accessories

Volvo Car Corporation Gothenburg, Sweden

XC90 2018

XC90 (16-) 2018

Instruction No		Version		Part. No.
31659041		1.0		31664736, 31470720, 31470201, 31470199, 31470197, 31408940

Media Server and Digital TV

Special tools
	951 2943 L-hook Tool number:951 2943 Tool description:L-hook Tool boards:80
	999 5919 PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304 Tool number:999 5919 Tool description:PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304 Tool boards:46
	951 2631 Terminal removal tool (Color code: Brown) Tool number:951 2631 Tool description:Terminal removal tool (Color code: Brown) Tool boards:39
	951 2620 Stripping tool (for wiring) Tool number:951 2620 Tool description:Stripping tool (for wiring) Tool boards:39
	951 2785 Crimping tool (included in 9512669) Tool number:951 2785 Tool description:Crimping tool (included in 9512669) Tool boards:39
	951 2777 Hot-air gun Tool number:951 2777 Tool description:Hot-air gun Tool boards:08

Materials
Designation	Part number
Isopropanol

Equipment

A0000162

IMG-239660

IMG-423112

IMG-423235

IMG-423122

IMG-423123

Information

Read through all of the instructions before starting installation.
Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.
Ensure that all tools stated in the instructions are available before starting installation.
Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.
In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

Further information

IMG-400004

Caution!
Attach the antenna wires using tape. Cable ties or similar must not be used.

Color symbols

IMG-363036

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

Used for focused component, the component with which you will do something.
Used as extra colors when you need to show or differentiate additional parts.
Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.
Used when the component is not fully removed from the vehicle but only hung to the side.
Used for standard tools and special tools.
Used as background color for vehicle components.

IMG-394535

Removal

Note!
The removal steps may contain installation details.

IMG-394779

IMG-383039

Remove the marked part.

IMG-383043

Tightening torque: Panel, to D-Pillar , 4.5 Nm

IMG-383044

Remove the panel.

Check that the fasteners are undamaged before installation. If not, they must be replaced with new ones.

IMG-383045

Remove the nut.

IMG-383046

Remove the panel.

IMG-383040

Remove the marked part.

IMG-394727

Remove the marked part.

Vehicles with seven seats

IMG-401374

IMG-424681

Note!
The graphic shows the back of the component before removal.

IMG-424606

Remove the marked part.

IMG-424602

Remove the screw.

Tightening torque: Safety belt lower anchor to body (rear) , 40 Nm

Applies to all other vehicles

IMG-383042

Remove the marked part.

All vehicles

IMG-383047

Note!
Do not loosen the bolts more than 2 turns.

IMG-383048

Remove the panel.

Check that the fasteners are undamaged before installation. If not, they must be replaced with new ones.

IMG-383066

Remove the marked part.

The part is not to be reused.

IMG-393945

Remove the screws.

Tightening torque: Cargo anchor, to body , 13 Nm

IMG-397295

IMG-383125

Remove the panel.

IMG-396625

Remove the screw.

Vehicles with air suspension

IMG-398660

IMG-398661

Disconnect the connector.

All vehicles

IMG-383049

Remove the panel.

Disconnect the connectors.

IMG-397313

Remove the marked part.

IMG-401420

IMG-397316

Remove the panel.

IMG-400000

Repeat the steps when removing on opposite side.

IMG-400005

Replace Fixed side windows according to service information in VIDA:

Information/ Repair/ Removal, replacement, installation/ 8 Body and interior/ 84 Exterior trim, glass, weatherstrips/ 844 glass for side doors and window/ Fixed side window

IMG-390109

Remove the panel.

Disconnect the connector, if applicable.

IMG-390116

Remove the panel.

IMG-390106

Remove the panel.

Disconnect the connector, if applicable.

IMG-383237

Remove the screws.

Remove the panel.

IMG-383729

Remove the panel.

IMG-383740

Note!
The number of connectors may vary depending on the vehicle's equipment level.

Disconnect the connectors.

IMG-410493

Remove the screw.

IMG-383743

Fold the carpet aside.

IMG-383745

Remove the screw.

IMG-383708

Remove the panel.

IMG-383709

Disconnect the connector.

IMG-410492

Remove the screw.

IMG-383718

Fold the carpet aside.

IMG-383719

Remove the screw.

IMG-410487

IMG-383728

Use special tool: T9512943, L-hook

IMG-424631

IMG-424622

The graphic shows the back of the component.

IMG-424579

Remove the marked part.

IMG-424581

Remove the screw.

IMG-400000

Repeat the steps when removing on opposite side.

IMG-383758

IMG-383769

Note!
The graphic shows the back of the component before removal.

IMG-389246

Note!
Perform the procedure one side at a time.

Remove the marked part.

Use special tool: T9995919, PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

IMG-383770

Disconnect the connector.

IMG-410633

Disconnect the connectors.

IMG-422961

Remove the cable tie(s).

IMG-410562

Caution!
Make sure to protect adjacent surfaces or components.

IMG-384021

Remove the screws.

Remove the marked part.

IMG-383939

Disconnect the connectors.

IMG-383234

Remove the panel.

Disconnect the connector, if applicable.

IMG-397280

Remove the marked part.

IMG-397244

Loosen the component indicated. Do not remove it.

IMG-397247

Remove the panel.

IMG-413025

Remove the screws.

Disconnect the connector, if applicable.

Remove the marked part.

Vehicles with towbar

IMG-424386

Loosen the component indicated. Do not remove it.

All vehicles

IMG-388358

Remove the marked part.

IMG-388459

Release the catches.

IMG-388467

Fold marked part aside.

IMG-389347

Remove the marked part.

Vehicles with Alcohol Analysing Start Inhibitor

IMG-425031

Remove the marked part.

IMG-425032

Use special tool: T9512631, Terminal removal tool (Color code: Brown)

IMG-425034

Note!
On some vehicles the Red/Yellow wire might be only Red.

IMG-425035

IMG-425038

IMG-425040

Use special tool: T9512620, Stripping tool (for wiring)

IMG-425039

IMG-425037

IMG-425049

Use special tool: T9512785, Crimping tool (included in 9512669)

IMG-425051

Use special tool: T9512777, Hot-air gun

All vehicles

IMG-415550

Connect the cable.

IMG-415551

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

IMG-389348

Reinstall the removed part.

IMG-388468

Reinstall the removed part.

IMG-415548

Install component that comes with the accessory kit.

IMG-412836

Reinstall the removed part.

IMG-412964

IMG-413713

IMG-415645

IMG-422257

Install component that comes with the accessory kit.

IMG-423115

IMG-413010

Connect the connectors.

IMG-422150

Connect the connector.

IMG-424752

Caution!
Position the tape markings for the cables by the cable ties.

Tighten the cable ties.

IMG-423546

Route the wires adjacent to existing wirings.

Install the cables.

Use a cable tie

IMG-423551

Disconnect the connector.

Alternative 1

100

IMG-423554

Connect the prerouted cables.

Alternative 2

101

IMG-424368

102

IMG-424367

Depress the secondary lock.

103

IMG-424365

Connect the prerouted cables.

All vehicles

104

IMG-423555

105

IMG-424496

Attach the connector to the wiring harness.

Use a cable tie

106

IMG-423560

Position/route the cables as illustrated.

Install the cables.

Use a cable tie

107

IMG-423565

Install the cables.

Use a cable tie

108

IMG-422151

Install the cable.

Use a cable tie

109

IMG-422152

Position/route the cable as illustrated.

Alternative 1

110

IMG-422153

Remove the nut.

111

IMG-422154

Connect the cable.

Install the nut.

Tightening torque: M6 , 10 Nm

Alternative 2

112

IMG-422157

113

IMG-422158

Remove the nut.

114

IMG-422159

Connect the cable.

Install the nut.

Tightening torque: M6 , 10 Nm

115

IMG-422161

Reinstall the removed part.

All vehicles

116

IMG-422173

Caution!
Attach the antenna wires using tape. Cable ties or similar must not be used.

Position/route the cable as illustrated.

Install the cable.

Use tape

117

IMG-422174

Route the wire adjacent to existing wirings.

Install the cable.

Use tape

118

IMG-424429

Use tape

119

IMG-422175

Position/route the cable as illustrated.

Install the cable.

Use tape

120

IMG-413256

Tightening torque: M6 , 10 Nm

121

IMG-424460

Connect the prerouted cable.

Connect the connector.

Use tape

122

IMG-424465

Route the wire adjacent to existing wirings.

Install the cable.

Use tape

123

IMG-424466

Route the wire adjacent to existing wirings.

Position the cable harness excess as illustrated.

Install the cable.

Use tape

124

IMG-422181

Connect the connector.

Route the wire adjacent to existing wirings.

Install the cable.

Use tape

125

IMG-422182

Route the wire adjacent to existing wirings.

Install the cable.

Use tape

126

IMG-422183

Route the wire adjacent to existing wirings.

Install the cable.

Use tape

127

IMG-413250

Tightening torque: M6 , 10 Nm

128

IMG-413252

Connect the prerouted cable.

Install the cable.

Use tape

129

IMG-413081

Connect the connector.

130

IMG-422245

Tighten the cable tie.

Vehicles with towbar

131

IMG-422218

Clean the surface.

Use: , Isopropanol

132

IMG-422219

Remove the protective film.

Place the component where indicated in the graphic.

133

IMG-422223

Install component that comes with the accessory kit.

134

IMG-424387

Reinstall the removed part.

All vehicles

135

IMG-422250

Connect the connector, if applicable.

Reinstall the removed part.

Reinstall the screws.

Vehicles with towbar

136

IMG-422256

Tighten the cable tie.

All vehicles

137

IMG-423569

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

138

IMG-397598

139

IMG-413101

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

140

IMG-413102

Position/route the cable as illustrated.

Install the cable.

Use tape

141

IMG-413111

Position/route the cable as illustrated.

Install the cable.

Use tape

142

IMG-413110

Fold the carpet aside.

143

IMG-413870

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

144

IMG-413871

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

145

IMG-413867

Position/route the cable as illustrated.

146

IMG-413982

Connect the connector.

147

IMG-422416

Tear off the excess foam tape.

148

IMG-414040

Connect the connector.

149

IMG-414045

Connect the connectors.

150

IMG-384019

151

IMG-414046

Connect the connectors.

152

IMG-422962

153

IMG-414053

Connect the connector.

154

IMG-414054

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

155

IMG-422397

Note!
Position the template so that its surfaces are aligned against the panel.

156

IMG-422398

Use a drill with the stated size

157

IMG-422399

Use a drill with the stated size

158

IMG-422005

159

IMG-421926

Note!
Do not fully tighten the nut yet.

Install the nut.

160

IMG-421950

Note!
Position the holder horizontally on the panel.

Tighten the nut.

Use hands only.

161

IMG-421925

Connect the prerouted cable.

162

IMG-242268

Download software (application) for the accessory's function according to the service information in VIDA. See VIDA or the accessories catalogue for software part number.

Installation

163

Reinstall the removed parts in reverse order.

164