2015 L.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V40 Cross Country 2015
B5204T9 TF-80SD AWD, B5254T12 TF-80SD AWD, B5254T14 TF-80SD AWD

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
313391121.231339100
Electric engine heater, 230 V




Materials

Designation

Part number

Low temperature grease

1161427


Equipment
IMG-345497
IMG-239664
IMG-239660

IMG-372103

IMG-372104

IMG-372109


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

2
 

There may be parts in the accessories kit that are not needed for this installation.

 

Color symbols

3
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Removal

4
IMG-332193
 

Set the ignition key to position 0.

5
IMG-362805
 

Open the hood.

6
IMG-362807
 
7
IMG-368369
 
8
IMG-368376
 

Remove the screws.

9
IMG-362811
 

Remove the nut.

10
IMG-371233
 

Fold the wing liner aside.

 

Accessory installation

11
IMG-368331
 

Clean the Bumper Cover surface.

12
IMG-372233
 

Take the template from the kit and cut it out following the dotted line.

13
IMG-368352
 
14
IMG-368354
 
15
IMG-368355
 

Use tape

16
IMG-368356
 

Caution!
Cut carefully to avoid unintentional damage or personal injury.

17
IMG-367881
 
18
IMG-362843
 
19
IMG-367882
 
20
IMG-363401
 
 

Removal

21
IMG-358506
 

Raise the car.

  1. Remove the clips.

  2. Remove the screws.

22
IMG-358531
 
23
IMG-371233
 

Fold the wing liner aside.

 

Accessory installation

24
IMG-363726
 

Note!
Orientation view

25
IMG-363728
 
26
IMG-363731
 
27
IMG-372375
 
28
IMG-371477
 

Note!
Orientation view

29
IMG-372376
 
30
IMG-371666
 
31
IMG-372130
 
32
IMG-371673
 
33
IMG-372131
 
34
IMG-371675
 
35
IMG-372132
 
36
IMG-370379
 
37
IMG-372133
 
38
IMG-363851
 
39
IMG-362914
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

Use: 1161427, Low temperature grease

40
IMG-363861
 
41
IMG-372134
 

Install the catch.

42
IMG-372135
 

Install the cable.

 

Removal

43
IMG-371659
 

Note!
Orientation view

44
IMG-371658
 

Note!
Close the drain cock after the coolant has drained.

Place a container under the car.

Drain the coolant.

45
IMG-372138
 

Note!
Orientation view

46
IMG-367941
 
47
IMG-367949
 

Remove the hose.

48
IMG-372139
 

Remove the screw.

The part is to be reused.

 

Accessory installation

49
IMG-372144
 

Reinstall the screw.

50
IMG-372150
 

Note!
Maximum 2 turns.

Install the screw.

51
IMG-372157
 
52
IMG-372162
 
53
IMG-372176
 

Tighten the screw.

54
IMG-372173
 

Tighten the hose clamps.

55
IMG-372178
 
  1. Install the hose.

  2. Tighten the hose clamps.

56
IMG-368245
 
57
IMG-368237
 
58
IMG-368247
 
59
IMG-362914
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

Use: 1161427, Low temperature grease

60
IMG-372180
 
61
IMG-372183
 

Install the catch.

 

Installation

62
IMG-363206
 

Fill with coolant and run the engine to operating temperature.

Vent the cooling system and check for leakage.

Post-fill the cooling system if necessary.

63
 

Reinstall the removed parts in reverse order.

64
IMG-370207
 
65
IMG-370203