Electric engine heater, 230 V - V40 Cross Country 2015 - Volvo Cars Accessories

2015 L.H.D

V40 Cross Country Cars

Installation Instruction

Installation instructions, accessories

Volvo Car Corporation Gothenburg, Sweden

V40 Cross Country 2015

D5204T6 M66, D5204T6 TF-80SD

Instruction No		Version		Part. No.
31339115		1.3		31373328, 31339103

Electric engine heater, 230 V

Materials
Designation	Part number
Low temperature grease	1161427

Equipment

IMG-345497

IMG-239664

IMG-239660

IMG-367921

IMG-362782

Information

1

Read through all of the instructions before starting installation.
Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.
Ensure that all tools stated in the instructions are available before starting installation.
Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.
In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

Color symbols

2

IMG-363036

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

Used for focused component, the component with which you will do something.
Used as extra colors when you need to show or differentiate additional parts.
Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.
Used when the component is not fully removed from the vehicle but only hung to the side.
Used for standard tools and special tools.
Used as background color for vehicle components.

Removal

3

IMG-332193

Set the ignition key to position 0.

4

IMG-362805

Open the hood.

5

IMG-362807

6

IMG-368369

7

IMG-368376

Remove the screws.

8

IMG-362811

Remove the nut.

9

IMG-371233

Fold the wing liner aside.

Accessory installation

10

IMG-362821

Clean the Bumper Cover surface.

11

IMG-367922

Take the template from the kit and cut it out following the dotted line.

12

IMG-367857

13

IMG-362828

14

IMG-362839

Use tape

15

IMG-362840

Caution!
Cut carefully to avoid unintentional damage or personal injury.

16

IMG-367881

17

IMG-362843

18

IMG-367882

19

IMG-363401

Removal

20

IMG-358506

Raise the car.

Remove the clips.
Remove the screws.

21

IMG-358531

22

IMG-371233

Fold the wing liner aside.

Accessory installation

23

IMG-363726

Note!
Orientation view

24

IMG-363728

25

IMG-363731

26

IMG-372375

27

IMG-371477

Note!
Orientation view

28

IMG-372376

29

IMG-372345

30

IMG-372379

31

IMG-371673

32

IMG-372378

33

IMG-363762

34

IMG-372382

35

IMG-372384

36

IMG-363851

37

IMG-362914

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

Use: 1161427, Low temperature grease

38

IMG-363861

39

IMG-372389

40

IMG-372390

Install the cable.

Removal

41

IMG-371659

Note!
Orientation view

42

IMG-371658

Note!
Close the drain cock after the coolant has drained.

Place a container under the car.

Drain the coolant.

43

IMG-368191

Note!
Orientation view

44

IMG-368192

45

IMG-368193

46

IMG-368200

Accessory installation

47

IMG-368212

48

IMG-368216

Tighten the hose clamp.

49

IMG-367954

50

IMG-367970

Tightening torque: M7 , 17 Nm

51

IMG-367977

52

IMG-367978

Install the screw.

53

IMG-367986

Install the hose.
Tighten the hose clamps.

54

IMG-368276

55

IMG-368202

Install the hose.
Tighten the hose clamp.

56

IMG-368232

Tighten the hose clamp.

57

IMG-368245

58

IMG-368237

59

IMG-368247

60

IMG-362914

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

Use: 1161427, Low temperature grease

61

IMG-368239

62

IMG-372391

63

IMG-368248

Installation

64

IMG-363206

Fill with coolant and run the engine to operating temperature.

Vent the cooling system and check for leakage.

Post-fill the cooling system if necessary.

65

Reinstall the removed parts in reverse order.

66

IMG-370207

67

IMG-370203