2015 L.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V40 Cross Country 2015
B5204T8 TF-80SD, B5204T9 TF-80SD

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
313391131.131339101
Electric engine heater, 230 V




Materials

Designation

Part number

Low temperature grease

1161427


Equipment
IMG-345497
IMG-239664
IMG-239660

IMG-368265

IMG-362782


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

2
 

There may be parts in the accessories kit that are not needed for this installation.

 

Color symbols

3
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Removal

4
IMG-332193
 

Set the ignition key to position 0.

5
IMG-362805
 

Open the hood.

6
IMG-362807
 
7
IMG-368369
 
8
IMG-368376
 

Remove the screws.

9
IMG-362811
 

Remove the nut.

10
IMG-371233
 

Fold the wing liner aside.

 

Accessory installation

 

Applies to V40 models

11
IMG-362821
 

Clean the Bumper Cover surface.

12
IMG-367922
 

Take the template from the kit and cut it out following the dotted line.

13
IMG-367857
 
14
IMG-362828
 
15
IMG-362839
 

Use tape

16
IMG-362840
 

Caution!
Cut carefully to avoid unintentional damage or personal injury.

 

Applies to V40 Cross Country model

17
IMG-368331
 

Clean the Bumper Cover surface.

18
IMG-368353
 

Take the template from the kit and cut it out following the dotted line.

19
IMG-368352
 
20
IMG-368354
 
21
IMG-368355
 

Use tape

22
IMG-368356
 

Caution!
Cut carefully to avoid unintentional damage or personal injury.

 

All vehicles

23
IMG-367881
 
24
IMG-362843
 
25
IMG-367882
 
26
IMG-363401
 
 

Removal

27
IMG-358506
 

Raise the car.

  1. Remove the clips.

  2. Remove the screws.

28
IMG-358531
 
29
IMG-371233
 

Fold the wing liner aside.

 

Accessory installation

30
IMG-363726
 

Note!
Orientation view

31
IMG-363728
 
32
IMG-363731
 
33
IMG-372375
 
34
IMG-371477
 

Note!
Orientation view

35
IMG-372376
 
36
IMG-371666
 
37
IMG-372379
 
38
IMG-371673
 
39
IMG-372378
 
40
IMG-371675
 
41
IMG-372382
 
42
IMG-370379
 
43
IMG-372384
 
44
IMG-363851
 
45
IMG-362914
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

Use: 1161427, Low temperature grease

46
IMG-363861
 
47
IMG-372389
 

Install the catch.

48
IMG-372390
 

Install the cable.

 

Removal

49
IMG-371659
 

Note!
Orientation view

50
IMG-371658
 

Note!
Close the drain cock after the coolant has drained.

Place a container under the car.

Drain the coolant.

51
IMG-367935
 

Note!
Orientation view

52
IMG-367941
 
53
IMG-367949
 

Remove the hose.

 

Accessory installation

54
IMG-367954
 
55
IMG-367970
 


Tightening torque: M7 , 17 Nm

56
IMG-367977
 
57
IMG-367978
 

Install the screw.

58
IMG-367986
 

  1. Install the hose.

  2. Tighten the hose clamps.

59
IMG-367987
 

  1. Install the hose.

  2. Tighten the hose clamps.

60
IMG-368245
 
61
IMG-368237
 
62
IMG-368247
 
63
IMG-362914
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

Use: 1161427, Low temperature grease

64
IMG-368279
 
65
IMG-372399
 

Install the catch.

66
IMG-368282
 
 

Installation

67
IMG-363206
 

Fill with coolant and run the engine to operating temperature.

Vent the cooling system and check for leakage.

Post-fill the cooling system if necessary.

68
 

Reinstall the removed parts in reverse order.

69
IMG-370207
 
70
IMG-370203
 
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