Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
S80 2007
S80 (07-) 2007 B8444S

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
307672291.130767228
Passenger compartment connector socket, 8-cyl




 
Equipment
A0000162
A0000161

IMG-232365

IMG-213320


 
  

INTRODUCTION

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 
1
IMG-217765
 

  • Remove the tunnel console's right-hand side panel by carefully pulling it away starting at the rear edge. It is secured with five clips on the inside.

2
IMG-217766
 

  • Fold aside the carpet and the insulation panel underneath. Uncover the right-hand side of the tunnel console's front section and the hole for the cowl panel rubber grommet.

3
IMG-217767
 

  • Undo the front screw in the mounting for the centre console.

  • Take the bracket for the passenger compartment connector socket from the kit. Tighten it in with the previously removed screw.

  • Position it so that it is straight and torque tighten the screw to 24 Nm (18 lbf.ft.).

4
IMG-217768
 

  • Fold the carpet back toward the bracket.

  • Take a scriber and pierce a hole in the carpet opposite the two holes in the bracket.

5
IMG-217769
 

  • Take the passenger compartment connector socket, a locking sleeve and two screws from the kit. Install the passenger compartment connector socket to the console.

6
IMG-217770
 

  • Press in the locking sleeve on the passenger compartment connector socket. Slide the locking sleeve as far along the connection for the passenger compartment connector socket as possible.

  • Take a carpet knife and cut a slit in the carpet just in front of the locking sleeve. Make the cut as long as the diameter of the locking sleeve.


    Note!

    Do not damage any wiring and hoses under the carpet.


  • Remove the passenger compartment connector socket from the bracket and fold the carpet to one side.

7
IMG-231317
 

  • Remove the four screws in the strut under the exhaust manifold and remove the strut.

8
IMG-231309
 

  • Unscrew the screws and remove the engine splash guard.

9
IMG-231821
 

  • Remove the rubber seal in the cowl panel. It shall not be used again.

10
IMG-232510
 

  • Cut off the tie strap above the cable joint to the cable from the front engine block heater socket at the left-hand front corner of the subframe. Remove the tie strap from the subframe.

11
IMG-232511
 

  • Remove the locking sleeve over the cable splice and separate the cables.

12
D3601932
 

  • Take the junction connector and joint cable for the passenger compartment connector socket from the kit.

  • Grease in the O-rings on:

  • the connector to the front engine block heater socket

    both connectors on the junction connector

    the connector to the joint cable for the passenger compartment connector socket

  • Use low temperature grease (P/N 1161427).


Note!

Do not get any grease on the surfaces of the connector.


13
IMG-232512
 

  • Take locking sleeves, screw, nut and washer from the kit.

  • Connect the cables in accordance with the following:

  • Cable (1) from the engine block heater.

    Cable (2) joint cable to the passenger compartment connector socket.

    Cable (3) from the front engine block heater socket.

  • Press the cables firmly into the junction connector and press the locking sleeves in over the cable splices.

14
IMG-232516
 

  • Tighten the junction connector into the subframe in the existing hole with screw, washer and nut. The washer must be located between the junction connector and the subframe.

15
IMG-232518
 

  • Route the cable for the passenger compartment connector socket along the existing cable to the engine block heater.

  • Clamp the cable opposite the existing clamps using three black tie straps from the kit.

  • Route the cable on the rear of the power steering by the pipes that lead to it. Route it along the whole power steering to the right and let it hang down.

16A
IMG-232520
16B
IMG-232521
 

Illustrations A and B

  • Take two double clamps and one grey tie strap from the kit and clamp the cable into the passenger compartment connector socket along the return pipe to the power steering and the anti-roll bar. Adjust the cable in the clamps up to the tie strap in the anti-roll bar so that it is routed correctly and is not at risk from chafing or coming into contact with moving parts in the engine compartment. All excess is inserted into the passenger compartment.


Note!

Do not clamp the cable directly to brake pipes, fuel lines, AC pipes or pipes to the power steering.


17
IMG-232522
 

  • Take the radiation shield from the kit and thread it on the cable.

18
IMG-231839
 

  • Take the rubber grommet and cut away the very top on the largest rubber teat.

19
IMG-232524
 

  • Grease in the rubber grommet using low temperature grease P/N 1161427 in order to make it easier to install the rubber grommet in the hole in the cowl panel.


    Note!

    Do not get any grease on the surfaces of the connector.


  • Thread the rubber grommet onto the cable.

  • Adapt the length of the cable along the anti-roll bar and to the location for the rubber grommet in the hole in the cowl panel.

20
IMG-232525
 

  • Pull the radiation shield up to the rubber grommet.

  • Take two grey tie straps from the kit and secure the radiation shield onto the cable at the top end to the rubber grommet, and at the bottom end around the anti-roll bar.

21
IMG-231335
 

  • Reinstall the engine splash guard.

22
IMG-231334
 

  • Reinstall the strut and tighten the screws, tightening torque 60 Nm (44 lbf.ft.).

23A
IMG-217776
23B
IMG-217777
 

Illustration A

  • Route the cable onto the bracket for the passenger compartment connector socket.

Illustration B

  • Route the cable from the engine compartment through the hole in the carpet.

  • Grease in the O-ring with low temperature grease (P/N 1161427).


    Note!

    Ensure that no grease gets onto the connector surfaces.


  • Connect the cable to the passenger compartment connector socket. Press a locking sleeve (from the kit) over the joint.

  • Fold the carpet back into position and install the passenger compartment connector socket using both the screws.

24
IMG-234260
 

  • Reinstall the tunnel console's right-hand side panel.