Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V60 2020
V60 (19-) 2020

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
316644631.439793415, 39792586, 39792591, 39792601, 39792606, 39792611, 39792616, 39792621, 39792626, 39792631, 39792636, 39792641, 39792646, 39792581, 39792656, 39793402, 39793403, 39793404, 39793405, 39793406, 39793407, 39793408, 39793409, 39793410, 39793411, 39793412, 39793413, 39793414, 39792651, 39793416
Exterior styling kit




 

Special tools

 

999 7390 Key

Tool number:999 7390

Tool description:Key

Tool boards:80

 

999 5919 PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool number:999 5919

Tool description:PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool boards:46


Materials

Designation

Part number

Isopropanol

Tape


Equipment
IMG-345497
IMG-239667
IMG-268803
IMG-239940
IMG-239681

IMG-442415

IMG-442759

IMG-441965


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Further information

2
IMG-400007
 

When installing, the car must retain a temperature of 20 degrees C.

 

Color symbols

3
IMG-400010
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

  7. Used for accessory components.

 

Removal

4
IMG-442423
 

Clean the Bumper Cover surface.

Use: , Isopropanol

5
IMG-442452
 

Remove the screws.

The part is not to be reused.

 

Accessory installation

6
IMG-442569
 

Remove the protective film.

7
IMG-448555
 

Caution!
Make sure that the components are positioned correctly.

Install component that comes with the accessory kit.

8
IMG-442578
 

Locate relevant marking.

Make a hole, using the tool indicated.

9
IMG-442581
 

Install components that come with the accessory kit.

Use: Pop rivet pliers

10
IMG-442593
 

Remove the marked detail/details.

11
IMG-453132
 

Fold the protective film forward

12
IMG-442628
 

Install component that comes with the accessory kit.

Ensure that all clips engage.

13
IMG-453134
 

Caution!
Pull carefully.


Note!
Ensure that the tape is fixed to the surface.

Remove the protective film.

14
IMG-442635
 

Install components that come with the accessory kit.

Tighten the bolts.

15
IMG-442647
 

Install component that comes with the accessory kit.

16
 

Repeat the steps when installing accessories on opposite side.

 

Removal

17
IMG-460265
 

Remove the screws.

The part is to be reused.

18
IMG-408302
 

Remove the screws.

The part is to be reused.

19
 

Open doors.

20
IMG-455010
 

Caution!
Use suitable tape to protect the components.

Note the position.

Use: , Tape

21
IMG-408330
 

Note!
The clips consist of two parts.

Loosen the clips.

22
IMG-442738
 

Loosen the clip.


Use special tool: T9997390, Key

23
IMG-442767
 

Loosen the clips.

Remove the marked part.

24
IMG-408475
 

Remove the fasteners.


Use special tool: T9995919, PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

25
IMG-442769
 

Caution!
The part is to be reused.

Loosen the clips.

Remove the marked part.

 

Accessory installation

26
IMG-453971
 

Remove the taped component

27
IMG-442820
 

Caution!
Use suitable tape to protect the components.

Note the position.

Use: , Tape

28
IMG-442845
 

Caution!
Make sure not to damage painted surfaces.


Note!
Note the position.

Install component that comes with the accessory kit.

29
IMG-442866
 

Press until a click is heard.

Ensure that all clips engage.

30
IMG-442874
 

Press until a click is heard.

Ensure that all clips engage.

31
IMG-442880
 

Press until a click is heard.

Ensure that all clips engage.

32
IMG-442925
 

Press until a click is heard.

Ensure that all clips engage.

33
IMG-442928
 

Remove the tape.

34
IMG-444584
 

Fold the protective film forward

35
IMG-442971
 

Note!
Do not fully tighten the bolt.

Install component that comes with the accessory kit.

Install the screw.

36
IMG-442962
 

Note!
Adjust the position of the components to create even spaces.

Tighten the screw.

37
IMG-442973
 

Caution!
Pull carefully.


Note!
Ensure that the tape is fixed to the surface.

Remove the protective film.

38
IMG-460269
 
  1. Press the marked component.

  2. Tighten the screw.

  3. Tighten the screw.

39
IMG-408302
 

Install the screws.

40
IMG-408630
 

Reinstall the removed part.

41
IMG-442775
 

Reinstall the removed part.

Ensure that all clips engage.

42
 

Close doors.

43
 

Repeat all method steps for the other side.

 

Removal

44
IMG-441817
 

Remove the marked detail/details.

45
IMG-441820
 

Remove the screws.

Remove the marked part.

46
IMG-441821
 

Clean the Bumper Cover surface.

Use: , Isopropanol

 

Accessory installation

47
IMG-442070
 

Remove the protective film.

48
IMG-441970
 

Caution!
Make sure that the components are positioned correctly.

Install component that comes with the accessory kit.

49
IMG-441984
 

Locate relevant marking.

Make a hole, using the tool indicated.

50
IMG-441998
 

Install components that come with the accessory kit.

Use: Pop rivet pliers

51
IMG-442020
 

Remove the marked detail/details.

52
IMG-442365
 

Fold the protective film forward

53
IMG-442087
 

Install component that comes with the accessory kit.

Ensure that all clips engage.

54
IMG-442089
 

Install components that come with the accessory kit.

55
IMG-442383
 

Caution!
Pull carefully.


Note!
Ensure that the tape is fixed to the surface.

Remove the protective film.

56
IMG-442091
 

Remove the screw.

The part is not to be reused.

57
IMG-442209
 

Note!
Do not fully tighten the bolt.

Install components that come with the accessory kit.

58
IMG-442217
 

Note!
Adjust the position of the components to create even spaces.

Tighten the screw.

59
IMG-442220
 

Mark using a pen

60
IMG-442221
 

Remove the marked detail/details.

61
IMG-442322
 

Remove the screws.

62
IMG-454015
 

Fold the wing liner aside.

63
IMG-454016
 

Mark the centre.

Use: Scribe

Make a hole, using the tool indicated.

64
IMG-454030
 

Install component that comes with the accessory kit.

65
IMG-442322
 

Reinstall the screws.

66
IMG-444603
 

Fold the protective film forward

67
IMG-442346
 

Note!
Do not fully tighten the bolts.

Install components that come with the accessory kit.

68
IMG-442348
 

Note!
Adjust the position of the components to create even spaces.

Tighten the bolts.

69
IMG-444613
 

Caution!
Pull carefully.


Note!
Ensure that the tape is fixed to the surface.

Remove the protective film.

70
 

Repeat the steps when installing accessories on opposite side.

 

Installation

71
 

Reinstall the removed parts in reverse order.

72
IMG-405228
 

Note!
Make sure to follow the sequence indicated.


Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm