2021 L.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
S90 2021
S90 (17-) 2021 Europe

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
314149281.932147762, 31664223, 31414924, 32296481, 32296482
Towbar, foldable




Special tools

 

999 7606 Sleeve

Tool number:999 7606

Tool description:Sleeve

Tool boards:80

 

999 5919 PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool number:999 5919

Tool description:PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool boards:46


Materials

Designation

Part number

Isopropanol

Masking tape

Rust inhibitor


Equipment
IMG-242205
IMG-345497
IMG-239664
IMG-239667
IMG-240693
IMG-268803
IMG-246925

IMG-472882

IMG-414305


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Disconnecting the battery

3
IMG-394535
 
4
IMG-410210
 
5
IMG-421699
 

Remove the panel.

6
IMG-394520
 

Remove the battery's negative cable.

 

Removal

7
IMG-411195
 

Remove the marked part.

 

Vehicles with spare wheel

8
IMG-411295
 

Remove the screw.

9
IMG-411296
 

Remove the marked part.

 

All vehicles

10
IMG-411216
 

Remove the part carefully

Use: Interior trim remover

11
IMG-411217
 

Disconnect the connector.

Remove the marked part.

 

Vehicles with keyless entry

12
IMG-413321
 
  1. Release the catch.

  2. Fold marked part aside.

 

All vehicles

13
IMG-411205
 

Remove the screw.


Tightening torque: M8 , 24 Nm

Remove the marked part.

Repeat on the other side.

14
IMG-411220
 

Remove the nut.


Tightening torque: M6 , 10 Nm


Use special tool: T9997606, Sleeve

Repeat on the other side.

15
IMG-414161
 

Remove the marked part.

16
IMG-415786
 
17
IMG-411342
 

Fold marked part aside.

18
IMG-411349
 

Fold marked part aside.

19
IMG-411350
 

Remove the marked part.


Use special tool: T9995919, PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

20
IMG-411351
 

Remove the screw.


Tightening torque: M8 , 24 Nm

21
IMG-410550
 

Remove the marked part.

22
IMG-411322
 

Remove the clip.

Check that the fasteners are undamaged before installation. If not, they must be replaced with new ones.

23
IMG-411355
 

Remove the nuts.

24
IMG-417874
 
25
IMG-414370
 

Remove the panel.

 

Accessory installation

26
IMG-414065
 

Note!
Orientation view

Locate relevant marking.

27
IMG-414066
 
  1. Measure and mark as illustrated.

  2. Remove the marked part.

28
IMG-414068
 

Install component that comes with the accessory kit.

29
IMG-414055
 

Clean the surface.

Use: , Isopropanol

Wipe dry.

30
IMG-414056
 

Clean the surface.

Use: , Isopropanol

Wipe dry.

31
IMG-414059
 
32
IMG-241925
 

Remove the protective film.

33
IMG-414060
 

Measure

Install component that comes with the accessory kit.

34
IMG-356352
 

Remove the protective film.

35
IMG-414058
 

Note!
Note the position.


Note!
Ensure that the tape is fixed to the surface.

Install component that comes with the accessory kit.

 

Removal

36
IMG-410325
 

Remove the screws.

37
IMG-410326
 

Fold the wing liner aside.

38
IMG-410333
 

Remove the screw.

39
IMG-410335
 

Release the catch.

Remove the marked part.

40
IMG-410340
 

Remove the part carefully

41
 

Repeat the steps when removing on opposite side.

42
IMG-410355
 

Remove the screws.

43
IMG-410352
 

Note!
This step requires the aid of another technician.

Loosen the component indicated. Do not remove it.

44
IMG-410370
 

Note!
The number of connectors may vary depending on the vehicle's equipment level.

Release the connector's catch.

Disconnect the connector.

 

Vehicles with Parking assistance camera

45
IMG-410371
 

Release the connector's catch.

Disconnect the connector.

 

All vehicles

46
IMG-410372
 

Caution!
Place the Bumper Cover on a suitable surface.


Note!
This step requires the aid of another technician.

Remove the marked part.

 

Accessory installation

47
IMG-410979
 

Locate relevant marking.

48
IMG-413287
 

Make a hole, using the tool indicated.

49
IMG-410992
 

Apply tape to the other side, opposite the marking lines.

Use: , Masking tape

50
IMG-410981
 
  1. Mark using a pen

  2. Remove the marked part.

Use: Air-powered air saw

51
IMG-410983
 

Deburr edges

52
IMG-414020
 

Remove the marked part.

Use: Air-powered air saw

 

Removal

53
IMG-410526
 

Remove the nuts.

The part is to be reused.

Repeat on the other side.

54
IMG-410527
 

Remove the marked part.

The part is not to be reused.

55
IMG-410533
 

Remove the marked part.

Use: Interior trim remover

The part is not to be reused.

 

Accessory installation

56
IMG-414030
 

Install component that comes with the accessory kit.

57
IMG-472871
 

Install the nuts

Repeat on the other side.

58
IMG-405908
 

Install component that comes with the accessory kit.

Repeat on the other side.

59
IMG-414036
 

Tighten the nuts.

Tighten the screw.


Tightening torque: Tow hitch member mounting to body frame
Stage 1: 50 Nm
Stage 2: 30 Degree

Repeat on the other side.

60
IMG-420756
 

Apply the stated Material on the marked surface.

Repeat on the other side.

Use: , Rust inhibitor

61
IMG-414071
 

Note!
Make sure that the wire or wiring harness is not twisted.

Route the wiring harness into the passenger compartment.

62
IMG-358177
 

Caution!
Make sure that the rubber grommet seals properly to the body.

 

Vehicles with Twin Engine

63
IMG-433966
 

Remove the clips.

64
IMG-433967
 

Position wire as illustrated.

Install the wiring harness.

 

Applies to all other vehicles

65
IMG-414072
 

Position/route the cable as illustrated.

Fasten the wiring harness using the existing clips.

 

All vehicles

66
IMG-414073
 

Route the cable harness to the existing cable harness.

Fasten the wiring harness using the existing clips.

67
IMG-414083
 

Position/route the cable as illustrated.

68
IMG-414084
 

Connect the prerouted cables.

69
IMG-414085
 

Locate the pre-routed connectors.

Connect the connectors.

70
IMG-414086
 

The part is to be reused.

Remove the nut.

71
IMG-414087
 

Connect the prerouted cable.

Install the nut.


Tightening torque: M6 , 10 Nm

72
IMG-414091
 
  1. Release the lock.

  2. Remove the marked part.

73
IMG-414090
 

Note!
If position DF18 is occupied, ensure that a 40A fuse is mounted.

Install component that comes with the accessory kit.

74
IMG-414092
 

Reinstall the removed part.

75
IMG-414093
 

Connect the prerouted cable.

 

Installation

76
 

Reinstall the removed parts in reverse order.

 

Connecting the battery

77
IMG-394580
 

Reinstall the battery's negative cable.


Tightening torque: Battery cable for battery , 6 Nm

78
IMG-394531
 

Warning!
The first time the vehicle is activated after the battery has been disconnected, this must be performed from the rear seat, avoid the work area for the air bags.

 

Accessory installation

79
IMG-242268
 

Download software (application) for the accessory's function according to the service information in VIDA.

Order and download software according to: 31435639

 

Check

80
IMG-414094
 

Press the button.

81
IMG-414300
 

Fold out the towbar.

82
IMG-419240
 

If the components rub against each other, adjustments must be made to correct this.

83
IMG-348017
 

Warning!
Check for correct operation after the installation.


Note!
To activate the trailer module (TRM) at least two light sources (lamps) must be connected. This can be done by connecting test equipment for the trailer connector, or a trailer.


Note!
The trailer module (TRM) must be programmed with correct software to function correctly.

  1. Left indicator lamp

  2. Fog tail lamps.

  3. Ground connection

  4. Right indicator lamp

  5. Right position lamp

  6. Brake light

  7. Left position lamp

  8. Back-up lamp

  9. Battery voltage, constant

  10. Battery voltage, ignition on

  11. Ground connection

  12. Not connected

  13. Ground connection

84
IMG-414094
 

Press the button.

85
IMG-414301
 

Fold in the towbar.