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| | Read through all of the instructions before starting installation. Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation. Ensure that all tools stated in the instructions are available before starting installation. Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps. In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.
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| | IMG-363036 |
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| | Used for focused component, the component with which you will do something. Used as extra colors when you need to show or differentiate additional parts. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc. Used when the component is not fully removed from the vehicle but only hung to the side. Used for standard tools and special tools. Used as background color for vehicle components.
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| | IMG-432310 |
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| | IMG-390109 |
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| | Remove the panel. Disconnect the connector, if applicable. |
| | IMG-390116 |
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| | IMG-390106 |
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| | Remove the panel. Disconnect the connector, if applicable. |
| | IMG-436220 |
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| | IMG-431961 |
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| | Fold the insulation aside. |
| | Disconnecting the battery |
| | IMG-426135 |
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| | IMG-400002 |
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| | Remove the battery's negative cable. Tightening torque: Battery cable for battery
, 6 Nm
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| | IMG-430856 |
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| | IMG-400006 |
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| | Drain the cooling system according to service information in VIDA: Information / Repair / Cleaning, Inspection and Adjustment / 2 Engine with mountings and equipment / 26 Cooling system / 261 radiator and connections / Cooling system – draining, charging and bleeding. |
| | IMG-432711 |
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| | Loosen the clips. Remove the marked part. |
| | IMG-432715 |
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| | Unhook the cable harness clips. Disconnect the connector. |
| | IMG-404771 |
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| | Disconnect the connectors. |
| | IMG-404745 |
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| | Remove the screws. Remove the marked part. |
| | IMG-404751 |
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| | IMG-404757 |
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| | Remove the nut. Fold marked part aside. Tightening torque: Nut (M6), to BCSM
, 10 Nm
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| | IMG-404765 |
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| | IMG-404800 |
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| | Remove the nuts. Tightening torque: Nut (M8), to BCSM
, 24 Nm
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| | IMG-404802 |
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| | Note! The graphic shows the back of the component before removal. |
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| | IMG-404807 |
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| | IMG-404810 |
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| | IMG-404820 |
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| | Release the locks. Fold marked part aside. |
| | IMG-404825 |
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| | Remove the screws. Remove the marked part. |
| | Vehicles with supercharger |
| | IMG-432910 |
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| | Loosen the hose clamps. Remove the marked part. |
| | Vehicles without supercharger |
| | IMG-432719 |
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| | Loosen the hose clamp. Undo the hose from the connection. |
| | IMG-432725 |
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| | Remove the screw. Fold marked part aside. |
| | IMG-432726 |
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| | Remove the connector from its attachment. Fold marked part aside. |
| | IMG-432731 |
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| | Loosen the hose clamp. Undo the hose from the connection. |
| | IMG-432736 |
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| | Release the lock. Undo the hose from the connection. |
| | IMG-432732 |
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| | Loosen the hose clamp. Undo the hose from the connection. |
| | IMG-432733 |
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| | IMG-404740 |
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| | IMG-422632 |
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| | IMG-422635 |
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| | IMG-403425 |
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| | Remove the marked detail/details. Use: Pliers 31423632
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| | IMG-426018 |
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| | Remove the screws. Remove the marked part. |
| | IMG-430876 |
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| | IMG-430810 |
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| | Remove the screws. Remove the clip. |
| | IMG-430812 |
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| | Vehicles with air suspension |
| | IMG-430818 |
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| | IMG-430845 |
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| | IMG-430741 |
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| | IMG-430742 |
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| | IMG-430740 |
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| | IMG-436234 |
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| | Install component that comes with the accessory kit. Check that the flange of the part is in full contact with bumper cover. Adjust the hole with a file or knife as necessary. |
| | IMG-436235 |
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| | Install component that comes with the accessory kit. |
| | IMG-430743 |
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| | IMG-430771 |
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| | Note! Do not fully tighten the nut yet. |
Install components that come with the accessory kit. |
| | IMG-431625 |
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| | Install component that comes with the accessory kit. This is used as a counterhold. |
| | IMG-430775 |
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| | Tighten the nut. Use hands only. |
| | IMG-430880 |
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| | IMG-430905 |
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| | Release the catches. Fold marked part aside. |
| | IMG-430885 |
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| | Remove the nut. The item is to be reused. |
| | IMG-430888 |
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| | Position/route the cable as illustrated. |
| | IMG-430889 |
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| | Connect the prerouted cable. Install the nut. Tightening torque: M6
, 10 Nm
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| | IMG-430910 |
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| | Reinstall the removed part. |
| | IMG-430870 |
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| | Position/route the cable as illustrated. Install the cable. Use a cable tie |
| | IMG-431906 |
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| | Caution! No grease on contact surfaces. |
Lubricate the O-ring. |
| | IMG-431905 |
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| | IMG-431910 |
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| | Install components that come with the accessory kit. |
| | IMG-431915 |
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| | Passenger Compartment Connector Cable Cable from Engine block heater
Install components that come with the accessory kit. |
| | IMG-430848 |
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| | Place the cable tie as illustrated. |
| | IMG-431917 |
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| | IMG-433110 |
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| | Position/route the cables as illustrated. |
| | IMG-433111 |
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| | Install the cables. Use a cable tie |
| | IMG-433112 |
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| | Install the cables. Use a cable tie |
| | IMG-433115 |
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| | Position/route the cables as illustrated. Install the cables. |
| | IMG-432576 |
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| | Install component that comes with the accessory kit. |
| | IMG-432577 |
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| | Clamp using the grey cable tie. |
| | IMG-433120 |
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| | Position/route the cables as illustrated. Install the cables. |
| | IMG-433125 |
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| | Passenger Compartment Connector Cable Cable from Engine block heater
Position/route the cables as illustrated. Install the cables. |
| | IMG-433145 |
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| | Steering gear Passenger Compartment Connector Cable
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| | IMG-433140 |
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| | Caution! Install the cable tie only around steering gear and new wiring harness. The cable tie must not be installed around the existing wiring harness. |
Position/route the cable as illustrated. Install the cable. Use a cable tie |
| | IMG-404385 |
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| | IMG-404387 |
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| | Fold the wing liner aside. |
| | IMG-386950 |
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| | Remove the nut. Fold the insulation aside. |
| | IMG-431925 |
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| | Make a cut in the insulation. |
| | IMG-386951 |
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| | Remove the marked part. The part is not to be reused. |
| | IMG-431936 |
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| | IMG-432240 |
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| | Pull the wiring through. Use special tool: T9814204, Expander pliers
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| | IMG-394146 |
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| | Caution! Make sure that the rubber grommet seals properly to the body. |
Insert the cable in to the passenger compartment, adjust the cable length out into the engine compartment and secure the rubber grommet. |
| | IMG-433160 |
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| | Position/route the cable as illustrated. Install the cable. Use a cable tie |
| | IMG-431967 |
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| | Refit the insulation. Install the nut. Lower the vehicle. |
| | IMG-436233 |
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| | IMG-436216 |
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| | Remove the screw. The item is not to be reused. Remove the marked part. |
| | IMG-436242 |
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| | Fold the floor carpet back. |
| | IMG-405523 |
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| | Take the template from the kit and cut it out following the dotted line. |
| | IMG-432260 |
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| | IMG-432261 |
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| | IMG-432262 |
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| | IMG-436232 |
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| | IMG-436212 |
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| | Note! Do not fully tighten the bolt. |
Reinstall the removed part. Install components that come with the accessory kit. |
| | IMG-432201 |
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| | Position/route the cable as illustrated. |
| | IMG-431906 |
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| | Caution! No grease on contact surfaces. |
Lubricate the O-ring. |
| | IMG-432193 |
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| | Install components that come with the accessory kit. |
| | IMG-432195 |
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| | Install components that come with the accessory kit. |
| | IMG-431985 |
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| | Fold the floor carpet back. Adjust and center the passenger compartment power outlet in the hole of the carpet. The purpose is to have the outlet bezel cover the carpet edge. Adjust the hole with a file or knife as necessary. |
| | IMG-432229 |
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| | Fold the carpet aside. Remove the screws. Fold marked part aside. |
| | IMG-432227 |
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| | Tighten the screw. Tightening torque: M6
, 10 Nm
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| | IMG-432230 |
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| | Install the marked component. Reinstall the screws. |
| | IMG-432205 |
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| | Make a cut in the insulation. Remove the insulation material. Fold the floor carpet back. |
| | IMG-432191 |
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| | Install component that comes with the accessory kit. Note the position. |
| | IMG-432592 |
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| | Assemble components that come with the accessory kit. |
| | IMG-432587 |
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| | Place the component where indicated in the graphic. Tighten the screw. Tightening torque: M6
, 10 Nm
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| | IMG-432946 |
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| | IMG-432956 |
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| | Caution! Cut carefully to avoid unintentional damage or personal injury. |
Remove the marked part. |
| | IMG-432957 |
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| | Install components that come with the accessory kit. |
| | IMG-432962 |
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| | Install the marked components. Tighten the hose clamps. |
| | IMG-432866 |
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| | IMG-432965 |
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| | Install components that come with the accessory kit. |
| | IMG-431906 |
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| | Caution! No grease on contact surfaces. |
Lubricate the O-ring. |
| | IMG-433028 |
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| | Connect the cable. Install component that comes with the accessory kit. |
| | IMG-433339 |
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| | Caution! Make sure to locate the wiring in such a way that any damage caused by heat or excessive wear is avoided. |
Install component that comes with the accessory kit. Steering gear Heat deflector plate
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| | Reinstall the removed parts in reverse order. |
| | IMG-405228 |
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| | Note! Make sure to follow the sequence indicated. |
Tightening torque: Aluminum wheel rim to wheel hub Stage 1:
4 Nm Stage 2:
50 Nm Stage 3:
140 Nm
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| | IMG-400003 |
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| | Reinstall the battery's negative cable. Tightening torque: Battery cable for battery
, 6 Nm
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| | IMG-394531 |
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| | Warning! The first time the vehicle is activated after the battery has been disconnected, this must be performed from the rear seat, avoid the work area for the air bags. |
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| | IMG-400006 |
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| | Fill the cooling system according to the service information in VIDA: Information / Repair / Cleaning, Inspection and Adjustment / 2 Engine with mountings and equipment / 26 Cooling system / 261 radiator and connections / Cooling system – draining, charging and bleeding. Use special tool: T9512955, Cover
Use special tool: T9814192, Hose
Use special tool: T9512957, Coolant Reservoir
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