Information

• Read through all of the instructions before starting installation.

• Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

• Ensure that all tools stated in the instructions are available before starting installation.

• Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

• In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

Further information

There may be parts in the accessories kit that are not needed for this installation.

Color symbols

1. Used for focused component, the component with which you will do something.

2. Used as extra colors when you need to show or differentiate additional parts.

3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

4. Used when the component is not fully removed from the vehicle but only hung to the side.

5. Used for standard tools and special tools.

6. Used as background color for vehicle components.

7. Used for accessory components.

Removal

Turn on the ignition.

Remove the battery's negative cable.

Remove the panel.

Disconnect the connector, if applicable.

Remove the panel.

Remove the panel.

Disconnect the connector, if applicable.

Remove the panel.

Remove the screws.

Remove the panel.

Fold the carpet aside.

Remove the screw.

The item is not to be reused.

Remove the marked part.

Fold the floor carpet back.

Reinstall the removed part.

Take the template from the kit and cut it out following the dotted line.

Mark using a pen

Remove the panel.

Fold the carpet aside.

Fold the insulation aside.

Remove the marked detail/details.

Use: Pliers 31423632

Remove the screws.

Remove the marked part.

Remove the clip.

Remove the screws.

Remove the nuts.

Remove the screw.

Remove the screws.

Remove the marked part.

Remove the screw.

Remove the clips.

Vehicles with air suspension

Unhook the clip(s).

All vehicles

Remove the marked part.

Remove the screws.

Remove the marked part.

Remove the screws.

Remove the clips.

Remove the marked part.

Remove the clips.

Remove the screws.

Remove the cable harness clips.

Remove the marked part.

Drain the cooling system according to service information in VIDA:

Information / Repair / Cleaning, Inspection and Adjustment / 2 Engine with mountings and equipment / 26 Cooling system / 261 radiator and connections / Cooling system – draining, charging and bleeding.

Use special tool: T9997669, Key

Accessory installation

Locate relevant marking.

Remove the decal.

Use: Air-powered air saw

Install component that comes with the accessory kit.

Check that the flange of the part is in full contact with bumper cover.

Adjust the hole with a file or knife as necessary.

Install components that come with the accessory kit.

Install components that come with the accessory kit.

Install component that comes with the accessory kit.

This is used as a counterhold.

Tighten the nut.

Position/route the cable as illustrated.

Ground connection

Release the catches.

Loosen the marked detail.

Remove the nut.

The item is to be reused.

Connect the prerouted cable.

Reinstall the removed part.

Install the nut.

Tightening torque: M6 , 10 Nm

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

Lubricate the O-ring.

Install the marked component.

Install the catch.

1. Passenger Compartment Connector Cable

2. Cable from Engine block heater

Install components that come with the accessory kit.

1. Passenger Compartment Connector Cable

2. Engine heater cable

Place the cable tie as illustrated.

Position/route the cables as illustrated.

assemble the cables.

Use a cable tie

Reinstall the removed parts in reverse order.

1. Passenger Compartment Connector Cable

2. Engine heater cable

Place the cable tie as illustrated.

Position/route the cables as illustrated.

Tighten the cable tie.

Install a clips onto the upper edge of the subframe.

Position/route the cables as illustrated.

Install the cables.

Place the cable tie as illustrated.

Position/route the cables as illustrated.

Tighten the cable tie.

Position/route the cables as illustrated.

assemble the cables.

Use a cable tie

1. Passenger Compartment Connector Cable

2. Engine heater cable

3. Steering gear

4. Cable harness

Position/route the cables as illustrated.

Install the cables.

Use two assembled cable ties.

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

Removal

Remove the nut.

Fold the insulation aside.

Make a cut in the insulation.

Remove the marked part.

Turn the wheel inwards.

Remove the clip.

Remove the screw.

Remove the nut.

Fold the wing liner aside.

Accessory installation

Pull the wiring through.

Use special tool: T9814204, Expander pliers

Insert the cable in to the passenger compartment, adjust the cable length out into the engine compartment and secure the rubber grommet.

Refit the insulation.

Install the nut.

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

Undo the hose from the connection.

Remove the clip.

Remove a piece of the protective cover.

Remove the clip.

Remove the marked part.

Clean the surface.

Remove the protective film.

Install components that come with the accessory kit.

Tighten the bolts.

Assemble components that come with the accessory kit.

Connect the hose.

Attach the hose clamp

Connect the hose.

Tighten the hose clamp.

Use: Scribe

Use: Pop rivet pliers

Lubricate the O-ring.

Connect the cable.

Install the catch.

Fasten the cable tie without tightening.

Adjust the cable position so that it can follow the motions of the engine.

Tighten the cable tie.

Tighten the cable ties.

Lower the vehicle.

Passenger Compartment Connector Cable

Position/route the cable as illustrated.

Reinstall the removed part.

Install components that come with the accessory kit.

Lubricate the O-ring.

Install components that come with the accessory kit.

Install components that come with the accessory kit.

Fold the floor carpet back.

Adjust and center the passenger compartment power outlet in the hole of the carpet. The purpose is to have the outlet bezel cover the carpet edge.

Adjust the hole with a file or knife as necessary.

Fold the carpet aside.

Remove the screws.

Fold marked part aside.

Tighten the screw.

Tightening torque: M6 , 10 Nm

Install the marked component.

Reinstall the screws.

Make a cut in the insulation.

Remove the insulation material.

Fold the floor carpet back.

Install component that comes with the accessory kit.

Note the position.

Installation

Reinstall the battery's negative cable.

Fill the cooling system according to the service information in VIDA:

Information / Repair / Cleaning, Inspection and Adjustment / 2 Engine with mountings and equipment / 26 Cooling system / 261 radiator and connections / Cooling system – draining, charging and bleeding.

Use special tool: T9512955, Cover

Use special tool: T9814192, Hose

Use special tool: T9512957, Coolant Reservoir

Reinstall the removed parts in reverse order.

Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm