Information

• Read through all of the instructions before starting installation.

• Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

• Ensure that all tools stated in the instructions are available before starting installation.

• Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

• In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

Color symbols

1. Used for focused component, the component with which you will do something.

2. Used as extra colors when you need to show or differentiate additional parts.

3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

4. Used when the component is not fully removed from the vehicle but only hung to the side.

5. Used for standard tools and special tools.

6. Used as background color for vehicle components.

Disconnecting the battery

Remove the panel.

Remove the battery's negative cable.

Removal

Open the hood.

Fold marked part aside.

Remove the marked part.

Remove the marked part.

Remove the clips.

Remove the screws.

Remove the marked part.

Remove the clips.

Place a container under the car.

Drain the coolant.

Loosen the clip.

Disconnect the connector.

Loosen the hose clamp.

Undo the hose from the connection.

Remove the marked part.

Disconnect the connectors.

Remove the screws.

Remove the marked part.

Tightening torque: M6 , 10 Nm

Remove the screw.

Tightening torque: Battery cable terminal, to Extra battery , 6.5 Nm

Remove the nut.

Fold marked part aside.

Tightening torque: Nut (M6), to BCSM , 10 Nm

Remove the marked part.

Remove the nuts.

Tightening torque: Nut (M8), to BCSM , 24 Nm

Release the catches.

Remove the marked part.

Release the locks.

Fold marked part aside.

Remove the screws.

Remove the marked part.

Tightening torque: Battery box, to Body , 13 Nm

Loosen the clip.

Release the locks.

Remove the part carefully

1. Release the lock.

2. Undo the hose from the connection.

1. Release the lock.

2. Loosen the hose clamp.

3. Remove the marked part.

The part is not to be reused.

Install the catch.

Accessory installation

Remove the marked part.

Install component that comes with the accessory kit.

Tightening torque: M6 , 10 Nm

Install component that comes with the accessory kit.

Tighten the hose clamp.

Install component that comes with the accessory kit.

Note the position.

Locate relevant marking.

Install component that comes with the accessory kit.

Install component that comes with the accessory kit.

A click confirms that the component is in the correct position.

Note the position.

Install component that comes with the accessory kit.

Install the hose.

Install the clips as illustrated.

Reinstall the removed part.

1. Note the position.

2. Install component that comes with the accessory kit.

3. 
   Tightening torque: M5 , 5 Nm
   

Install the hose.

Tighten the hose clamp.

Lubricate the O-ring.

Install component that comes with the accessory kit.

Install the catch.

Install component that comes with the accessory kit.

Tighten the cable ties.

Install the clips as illustrated.

Tighten the cable ties.

Install the clips as illustrated.

Tighten the cable tie.

Removal

Remove the marked part.

Use: Pliers

Remove the marked part.

Remove the marked part.

Vehicles with air suspension

Loosen the clip.

All vehicles

Remove the screws.

Remove the clip.

Remove the nuts.

Remove the screw.

Remove the screws.

Remove the marked part.

Remove the screw.

Remove the clips.

Remove the marked part.

Accessory installation

Locate relevant marking.

Use: Air-powered air saw

Adjust the hole with a file or knife as necessary.

Install component that comes with the accessory kit.

Pull the wiring through.

1. Install component that comes with the accessory kit.

2. Use hands only.

Tighten the nut.

Install the clip(s).

Tighten the cable tie.

Release the catches.

Fold marked part aside.

Remove the nut.

The part is to be reused.

Connect the prerouted cable.

Install the nut.

Tightening torque: M6 , 10 Nm

Press until a click is heard.

Lubricate the O-ring.

Connect the cable.

Install the catch.

Install the clip(s).

Tighten the cable tie.

Installation

Reinstall the removed parts in reverse order.

Use special tool: T9512955, Cover

Use special tool: T9512957, Coolant Reservoir

Fill with coolant and run the engine to operating temperature.

Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm

Connecting the battery

Reinstall the battery's negative cable.

Tightening torque: Battery cable for battery , 6 Nm