2017 L.H.D

Instrukcja montażu

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V40 2017
V40 (13-) 2017

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
313307471.331399130, 31330743
Parking assistance, pilot




Special tools

 

999 5919 PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool number:999 5919

Tool description:PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool boards:46

 

999 7234 Hole stamp

Tool number:999 7234

Tool description:Hole stamp

Tool boards:80

 

999 7392 Hole punch

Tool number:999 7392

Tool description:Hole punch

Tool boards:80

 

951 2950 Glue gun (kit)

Tool number:951 2950

Tool description:Glue gun (kit)

Tool boards:08


Materials

Designation

Part number

Masking tape

Isopropanol

1161721

Bonding primer, plastic

31335448

Sand paper P1000

Volvo Original Touch-up paint

Varnish 2-component

31335447

Activator

8637076

Glue

9511027

Mixing pipe

1161730

Electrical tape


Equipment
IMG-242205
IMG-345497
IMG-239660

IMG-374254

IMG-374253


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Conditions

2
 

When installing, the car must retain a temperature of 20 degrees C.

After installation, the car must not be washed for 48 hours

After installation, the car must not be driven for 2 hours

There may be parts in the accessories kit that are not needed for this installation.

 

Color symbols

3
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Paintwork

4
IMG-372923
 

Use: , Masking tape

5
IMG-374238
 

Use: , Masking tape

6
IMG-372922
 

Clean the surface.

Use: 1161721, Isopropanol

7
IMG-374239
 

Clean the surface.

Use: 1161721, Isopropanol

8
IMG-372924
 

Use: 31335448, Bonding primer, plastic

Also see the instructions on the container.

9
IMG-374240
 

Use: 31335448, Bonding primer, plastic

Also see the instructions on the container.

10
IMG-374256
 
11
IMG-358471
 

Clean the surface.

Use: 1161721, Isopropanol

Allow to dry.

12
IMG-358470
 

Matt the surface gently.

Use: , Sand paper P1000

13
IMG-358471
 

Clean the surface.

Use: 1161721, Isopropanol

Allow to dry.

Do not touch the surface.

14
IMG-374283
 

Caution!
Protect connector surfaces against paint spray.


Note!
Paint the sensors the same colour code as the vehicle.

Use: , Volvo Original Touch-up paint

Use base coat only.

Use: 31335447, Varnish 2-component

Also see the instructions on the container.

15
IMG-374285
 

Caution!
First the paint must dry after painting.

16
IMG-372924
 

Note!
Use correct color following the vehicle's paint code.

Use: , Volvo Original Touch-up paint

Use base coat only.

Use: 31335447, Varnish 2-component

Also see the instructions on the container.

17
IMG-374240
 

Note!
Use correct color following the vehicle's paint code.

Use: , Volvo Original Touch-up paint

Use base coat only.

Use: 31335447, Varnish 2-component

Also see the instructions on the container.

18
IMG-372921
 

Remove the tape.

19
IMG-374242
 

Remove the tape.

 

Removal

20
IMG-371925
 

Note!
Orientation view

21
IMG-371924
 

Measure and mark as illustrated.

Use: Scribe

22
IMG-371923
 
23
IMG-371812
 


Use special tool: T9995919, PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

24
IMG-371813
 
 

Accessory installation

25
IMG-371811
 

Install component that comes with the accessory kit.

 

Removal

26
 

When removing on right-hand drive cars, perform the procedures on the opposite side and/or mirrored.

27
IMG-332194
 

Set the ignition key to position I.

28
IMG-358537
 

Open the hood.

Raise the car.

29
IMG-341912
 

Turn the wheel inwards.

30
IMG-358491
 

Remove the screws.

31
IMG-341916
 

Turn the wheel inwards.

32
IMG-358492
 

Remove the screws.

33
IMG-341918
 

Fold the wing liner to one side.

34
IMG-372674
 

Warning!
Be prepared to collect escaping fluid.

Take a piece of washer hose. Tie a knot in it and place it on the washer pump to prevent the washer fluid reservoir from emptying.

35
IMG-332193
 

Set the ignition key to position 0.

36
IMG-374321
 

Locate any connectors.

37
IMG-372692
 

Disconnect the connectors.

38
IMG-372997
 
39
IMG-372996
 
40
IMG-358506
 

Raise the car.

Remove the clips.

Remove the screws.

41
IMG-358531
 
42
IMG-358536
 

Remove the clips.

43
IMG-358542
 

Remove the screws.

44
IMG-358541
 

Remove the clips.

45
IMG-359127
 

Caution!
Place the Bumper Cover on a suitable surface.

 

Accessory installation

46
IMG-374186
 

Locate the markings for the positions.

47
IMG-374188
 

Mark the centre.

Use: Scribe

48
IMG-374189
 
49
IMG-374190
 

Caution!
Sharp end of tool must be on outside of cover.


Use special tool: T9997234, Hole stamp

50
IMG-372928
 

Note!
Check that the markings are opposite each other and that they are pointing downwards when the tool is used.


Use special tool: T9997392, Hole punch

51
IMG-374191
 

Caution!
Sharp end of tool must be on outside of cover.

52
IMG-372932
 

Note!
Check that the markings are opposite each other and that they are pointing downwards when the tool is used.

Use: Pipe wrench

53
IMG-374192
 

Clean the surfaces.

Use: 1161721, Isopropanol

Allow to dry.

54
IMG-374193
 

Apply a thin and even layer.

Use: 8637076, Activator

Allow to dry for at least 10 minutes.

55
IMG-374194
 

Apply a thin and even layer.

Use: 8637076, Activator

Allow to dry for at least 10 minutes.

56
IMG-374195
 

Apply a thin and even layer.

Use: 8637076, Activator

Allow to dry for at least 10 minutes.

57
IMG-371733
 

Clean the surfaces.

Use: 1161721, Isopropanol

Allow to dry.

58
IMG-374312
 

Clean the surfaces.

Use: 1161721, Isopropanol

Allow to dry.

59
IMG-374294
 

Clean the surfaces.

Use: 1161721, Isopropanol

Allow to dry.

60
IMG-371738
 

Apply a thin and even layer.

Use: 8637076, Activator

Allow to dry for at least 10 minutes.

61
IMG-374313
 

Apply a thin and even layer.

Use: 8637076, Activator

Allow to dry for at least 10 minutes.

62
IMG-374295
 

Apply a thin and even layer.

Use: 8637076, Activator

Allow to dry for at least 10 minutes.

 

Removal

63
 

When removing on right-hand drive cars, perform the procedures on the opposite side and/or mirrored.

64
IMG-356946
 

Remove the panel.

65
IMG-356947
 

Disconnect any connector(s).

66
IMG-358478
 

Remove the panel.

67
IMG-358482
 

Remove the panel.

68
IMG-358485
 

Fold the carpet to the side.

69
IMG-373263
 

Locate the rubber grommet under the insulating mat.

70
IMG-373265
 

Make a cut in the insulation.

71
IMG-373262
 

Fold the insulation to one side.

72
IMG-373264
 
73
IMG-369020
 

Repeat on the other side.

74
IMG-369022
 
 

Vehicles with heated rear seat

75
IMG-369029
 

Disconnect the connector.

Repeat on the other side.

 

All vehicles

76
IMG-372960
 
77
IMG-355927
 
78
IMG-355932
 
79
IMG-372962
 

Note!
Orientation view

80
IMG-372961
 

Remove the panel.

81
IMG-372964
 

Note!
Orientation view

82
IMG-372963
 
 

Right-hand drive vehicles

83
IMG-366386
 
84
IMG-366507
 
85
IMG-369878
 
86
IMG-369033
 
 

All vehicles

87
IMG-372965
 

Detach the panel.

88
IMG-372966
 

Detach the panel.

89
IMG-368833
 
90
IMG-360944
 

Repeat on the other side.

91
IMG-360951
 
92
IMG-366366
 
93
IMG-355946
 

Remove the screws.

94
IMG-356006
 

Remove the panel.

95
IMG-373665
 

Detach the panel.

96
IMG-373664
 

Disconnect the connector, if applicable.

97
IMG-355942
 

Remove the panel.

98
IMG-356008
 

Remove the panel.

99
IMG-356009
 

Disconnect the connector, if applicable.

100
IMG-356007
 

Remove the panel.

101
IMG-373178
 
102
IMG-373168
 

Remove the nuts.

103
IMG-358046
 
104
IMG-361263
 

Note!
The number of connectors may vary depending on the vehicle's equipment level.

Disconnect any connector(s).

105
IMG-373318
 

The part is not to be reused.

 

Accessory installation

106
IMG-371946
 

Note!
Ensure that the tape is fixed to the surface.

Install component that comes with the accessory kit.

107
IMG-374314
 

Note!
Ensure that the tape is fixed to the surface.

Install component that comes with the accessory kit.

108
IMG-374296
 

Note!
Ensure that the tape is fixed to the surface.

Install component that comes with the accessory kit.

109
 

Note!
Prepare and install one holder at a time.

110
IMG-371943
 

Clean the surface.

Use: 1161721, Isopropanol

Allow to dry.

111
IMG-371969
 

Remove the protective film.

112
IMG-371927
 

Warning!
Wear protective gloves.


Warning!
Make sure to provide adequate ventilation.


Use special tool: T9512950, Glue gun (kit)

Use: 9511027, Glue

Use: 1161730, Mixing pipe

113
IMG-374339
 

Note!
Note the position.

114
IMG-374340
 

Note!
Note the position.

115
IMG-374345
 

Note!
Note the position.

116
IMG-374346
 

Note!
Note the position.

117
IMG-374349
 

Note!
Apply pressure only where the tape is located.

118
IMG-374355
 

Note!
Apply pressure only where the tape is located.

119
 

Note!
Prepare and install one holder at a time.

120
IMG-374324
 
121
IMG-374326
 

Remove the protective film.

122
IMG-374362
 

Note!
Note the position.

123
IMG-374356
 
124
IMG-340694
 

Note!
Ensure that the tape is fixed to the surface.

125
IMG-374357
 

Note!
Hold the part securely at the marker arrows when removing the tool.

126
IMG-374365
 

Put the wiring in the Bumper cover without installing the wiring.

Route the cable harness to the existing cable harness.

RHD: The cable harness is positioned mirrored.

127
IMG-374320
 
128
IMG-374318
 
129
IMG-372586
 

Repeat on the other side.

130
IMG-374368
 

Repeat on the other side.

131
IMG-374369
 

Repeat on the other side.

 

Alternative 1

132
IMG-372720
 
133
IMG-372721
 
 

Alternative 2

134
IMG-373324
 
 

All vehicles

135
IMG-374380
 

Install the cable.

Repeat on the other side.

 

Applies to bumper cover without wiring harness

136
IMG-374385
 

Install the cable.

 

Applies to bumper cover with wiring harness

137
IMG-374386
 

Install the cable.

 

Installation

138
IMG-362480
 

Place the Bumper Cover in position for installation.

Install the screws.

Install the hose.

Connect the connectors.

 

Accessory installation

139
 

When installing on right-hand drive cars, perform the procedures on the opposite side and/or mirrored.

140
IMG-373258
 

Use: , Electrical tape

141
IMG-362471
 

Connect the connector.

142
IMG-362491
 

Pull the wiring through.

Route the cable harness to the existing cable harness.

Install the cable.

143
IMG-362486
 
144
IMG-362497
 

Route the cable harness to the existing cable harness.

Install the cable.

145
IMG-362501
 

Pull the wiring through.

146
IMG-372722
 
147
IMG-372724
 

Pull the wiring through.

Use: Expander pliers

148
IMG-373255
 
149
IMG-373254
 
150
IMG-373274
 

Make a cut in the insulation.

151
IMG-373284
 

Fold the insulation to one side.

152
IMG-362516
 

Caution!
Make sure to locate the wiring in such a way that any damage caused by heat or excessive wear is avoided.

Insert the cable in to the passenger compartment, adjust the cable length out into the engine compartment and secure the rubber grommet.

Install the cable.

153
IMG-360732
 

Route the cable harness to the existing cable harness.

Install the cable.

154
IMG-373187
 

Route the cable harness to the existing cable harness.

 

Right-hand drive vehicles

155
IMG-373192
 

Fold the carpet to the side.

156
IMG-373189
 
 

All vehicles

157
IMG-373252
 

Route the cable harness to the existing cable harness.

Install the cable.

 

Left hand drive vehicles

158
IMG-361341
 

Remove the tape.

Connect the cable harness terminals in the connector as follows.

 

Right-hand drive vehicles

159
IMG-361342
 

Remove the tape.

Connect the cable harness terminals in the connector as follows.

 

All vehicles

160
IMG-361376
 

A click confirms that the component is in the correct position.

161
IMG-361377
 
162
IMG-373319
 

Install component that comes with the accessory kit.

163
IMG-361267
 

Connect the prerouted cable.

Connect the connectors.

164
IMG-373253
 

Attach any excess wire to the wiring harness.

165
IMG-242268
 

Download software (application) for the accessory's function according to the service information in VIDA.

Order and download software according to: 31330849

 

Installation

166
 

Reinstall the removed parts in reverse order.