Monteringsveiledning

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC60 2020
XC60 (18-) 2020 B4204T20, XC60 (18-) 2020 B4204T23, XC60 (18-) 2020 B4204T26, XC60 (18-) 2020 B4204T27, XC60 (18-) 2020 B4204T29, XC60 (18-) 2020 B4204T31

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
322893581.132147668
Electric engine heater and passenger compartment connector




IMG-464722




 

Special tools

 

981 4204 Expander pliers

Tool number:981 4204

Tool description:Expander pliers

Tool boards:87


Equipment
IMG-345497
IMG-239664
IMG-240693
IMG-239660

IMG-466541

IMG-462848


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-400010
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

  7. Used for accessory components.

 

Removal

3
IMG-432310
 
4
IMG-426135
 

Set the vehicle to Inactive mode.

5
IMG-412242
 

Remove the panel.

Disconnect the connector, if applicable.

6
IMG-414575
 

Remove the panel.

7
IMG-414580
 

Remove the panel.

Disconnect the connector, if applicable.

8
IMG-414585
 

Remove the screws.

Remove the panel.

9
IMG-436233
 

Fold the carpet aside.

10
IMG-436216
 

Remove the screw.

The item is not to be reused.

Remove the marked part.

11
IMG-436242
 

Fold the floor carpet back.

12
IMG-405523
 

Take the template from the kit and cut it out following the dotted line.

13
IMG-432260
 

Mark using a pen

14
IMG-432261
 

Note!
Use a sharp knife.

15
IMG-432262
 

Remove the panel.

16
IMG-436220
 

Fold the carpet aside.

17
IMG-431961
 

Fold the insulation aside.

18
IMG-430856
 

Open the hood.

Raise the car.

19
IMG-459715
 

Note!
Orientation view

20
IMG-403425
 

Remove the marked detail/details.

Use: Pliers 31423632

Repeat on the other side.

21
IMG-426018
 

Remove the screws.

Remove the marked part.

Repeat on the other side.

22
IMG-459717
 

Remove the screws.

Remove the marked part.

23
IMG-466170
 

Remove the screw.

24
IMG-459719
 

Remove the screws.

Remove the marked part.

25
IMG-459720
 

Remove the clips.

26
IMG-457295
 

Remove the nuts.

 

Vehicles with air suspension

27
IMG-406660
 
 

All vehicles

28
IMG-459738
 

Note!
The graphic shows the back of the component before removal.

29
IMG-430845
 

Remove the marked part.

30
IMG-467104
 

Remove the screws.

Remove the marked part.

31
IMG-467105
 

Remove the screw.

32
IMG-420663
 

Remove the clips.

Remove the screws.

Remove the marked part.

33
IMG-463415
 
34
IMG-463414
 
 

Applies to the left-hand side:

35
IMG-463416
 

Remove the cable harness clips.

 

Applies to the right-hand side

36
IMG-463417
 

Remove the cable harness clips.

37
IMG-463418
 

Remove the marked part.

 

Accessory installation

38
IMG-463422
 

Locate relevant marking.

39
IMG-430742
 
40
IMG-430740
 

Use: Air-powered air saw

41
IMG-456272
 

Install component that comes with the accessory kit.

Check that the flange of the part is in full contact with bumper cover.

Adjust the hole with a file or knife as necessary.

42
IMG-456274
 

Install component that comes with the accessory kit.

43
IMG-457303
 

Note!
Note the position.

44
IMG-456301
 

Note!
Do not fully tighten the nut yet.

Install components that come with the accessory kit.

45
IMG-456305
 

Install component that comes with the accessory kit.

This is used as a counterhold.

46
IMG-457065
 

Tighten the nut.

47
IMG-430880
 

Note!
Orientation view

Ground connection

48
IMG-430905
 

Release the catches.

Fold marked part aside.

49
IMG-430885
 

Remove the nut.

The part is to be reused.

50
IMG-463499
 

Position/route the cable as illustrated.

51
IMG-463444
 

Connect the prerouted cable.

52
IMG-463441
 

Reinstall the removed part.

53
IMG-463443
 

Install the nut.


Tightening torque: M6 , 10 Nm

54
IMG-441390
 

Caution!
No grease on contact surfaces.

Cable from front socket

Lubricate the O-ring.

55
IMG-440316
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

56
IMG-462890
 
57
IMG-462893
 
  1. Passenger Compartment Connector Cable

  2. Engine heater cable

58
IMG-462892
 
  1. Passenger Compartment Connector Cable

  2. Engine heater cable

Install components that come with the accessory kit.

59
IMG-463451
 

Place the cable tie as illustrated.

60
IMG-463586
 

Place the component where indicated in the graphic.

Tighten the cable tie.

61
IMG-462714
 

Note!
Orientation view

62
IMG-463587
 

Position/route the cables as illustrated.

63
IMG-462907
 

Position/route the cables as illustrated.

assemble the cables.

64
IMG-463590
 

Position/route the cables as illustrated.

Install the cables.

Use a cable tie

65
IMG-462921
 

Install a clips onto the upper edge of the subframe.

Position/route the cables as illustrated.

Install the cables.

66
IMG-462925
 

Position/route the cables as illustrated.

Install the cables.

Use a cable tie

67
IMG-462928
 

Position/route the cables as illustrated.

Install the cables.

Use a cable tie

68
IMG-465304
 

Note!
Orientation view

  1. Passenger Compartment Connector Cable

  2. Engine heater cable

  3. Steering gear

  4. Cable harness

69
IMG-465995
 

Caution!
The cable ties must not be assembled around the steering gear wiring harness.


Note!
Fasten the cable ties without tightening.

Position/route the cables as illustrated.

Install the cables.

Use two assembled cable ties.

70
IMG-466492
 

Remove the screws.

71
IMG-464686
 

Clean the surface.

72
IMG-466482
 

Note!
Orientation view

73
IMG-466493
 

Install components that come with the accessory kit.

Tighten the screw.

74
IMG-466494
 

Install component that comes with the accessory kit.

75
IMG-466497
 

Press the marked component.

76
IMG-465576
 

Remove the protective film.

77
IMG-466498
 

Install components that come with the accessory kit.

Tighten the screw.

78
IMG-441390
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

79
IMG-464692
 

Connect the cable.

Install the catch.

80
IMG-465992
 

Fasten the cable tie without tightening.

Adjust the cable position so that it can follow the motions of the engine.

Tighten the cable tie.

81
IMG-465993
 

Tighten the cable ties.

82
IMG-453668
 

Remove the clip.

Remove the screw.

83
IMG-453670
 

Remove the nuts.

84
IMG-404387
 

Fold the wing liner aside.

85
IMG-402286
 

Make a cut in the insulation.

86
IMG-386951
 

Remove the marked part.

87
IMG-453673
 

Remove the marked part.

88
IMG-453674
 

Pull the wiring through.


Use special tool: T9814204, Expander pliers

89
IMG-453677
 

Caution!
Make sure that the rubber grommet seals properly to the body.

Insert the cable in to the passenger compartment, adjust the cable length out into the engine compartment and secure the rubber grommet.

90
IMG-453681
 

Refit the insulation.

Install the nut.

91
IMG-453678
 

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

92
IMG-463188
 

Position/route the cable as illustrated.

93
IMG-453584
 

Note!
Do not fully tighten the bolt.

Reinstall the removed part.

Install components that come with the accessory kit.

94
IMG-441390
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

95
IMG-453585
 

Install components that come with the accessory kit.

96
IMG-453586
 

Install components that come with the accessory kit.

97
IMG-453591
 

Fold the floor carpet back.

Adjust and center the passenger compartment power outlet in the hole of the carpet. The purpose is to have the outlet bezel cover the carpet edge.

Adjust the hole with a file or knife as necessary.

98
IMG-453593
 

Fold the carpet aside.

Remove the screws.

Fold marked part aside.

99
IMG-453600
 

Tighten the screw.


Tightening torque: M6 , 10 Nm

100
IMG-453594
 

Install the marked component.

Reinstall the screws.

101
IMG-432205
 

Make a cut in the insulation.

Remove the insulation material.

Fold the floor carpet back.

102
IMG-453596
 

Install component that comes with the accessory kit.

Note the position.

 

Installation

103
IMG-377070
 

Reinstall the removed parts in reverse order.

104
IMG-405228
 

Note!
Make sure to follow the sequence indicated.


Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm