Information

• Read through all of the instructions before starting installation.

• Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

• Ensure that all tools stated in the instructions are available before starting installation.

• Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

• In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

Further information

There may be parts in the accessories kit that are not needed for this installation.

Color symbols

1. Used for focused component, the component with which you will do something.

2. Used as extra colors when you need to show or differentiate additional parts.

3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

4. Used when the component is not fully removed from the vehicle but only hung to the side.

5. Used for standard tools and special tools.

6. Used as background color for vehicle components.

Removal

Open the hood.

Drain the cooling system according to service information in VIDA:

Information / Repair / Cleaning, Inspection and Adjustment / 2 Engine with mountings and equipment / 26 Cooling system / 261 radiator and connections / Cooling system – draining, charging and bleeding.

Remove the marked detail/details.

Use: Pliers 31423632

Remove the screws.

Remove the marked part.

Remove the screws.

Remove the screws.

Remove the clip.

Remove the nuts.

Vehicles with air suspension

Unhook the clip(s).

All vehicles

Remove the marked part.

Accessory installation

Locate relevant marking.

Use: Air-powered air saw

Adjust the hole with a file or knife as necessary.

Install component that comes with the accessory kit.

Check that the flange of the part is in full contact with bumper cover.

Adjust the hole with a file or knife as necessary.

Install components that come with the accessory kit.

Install components that come with the accessory kit.

This is used as a counterhold.

Tighten the nut.

Use hands only.

Ground connection

Release the catches.

Fold marked part aside.

Remove the nut.

The item is to be reused.

Position/route the cable as illustrated.

Connect the prerouted cable.

Install the nut.

Tightening torque: M6 , 10 Nm

Reinstall the removed part.

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

Lubricate the O-ring.

Install the marked component.

Install the catch.

Install components that come with the accessory kit.

1. Passenger Compartment Connector Cable

2. Cable from Engine block heater

Place the cable tie as illustrated.

Tighten the cable tie.

Vehicles with Power Pulse

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

Applies to all other vehicles

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

All vehicles

Hold the component in the position in which it is to be fitted and mark the hoses where they are to be cut.

Assemble components that come with the accessory kit.

Place the component where indicated in the graphic.

Tighten the screw.

Tightening torque: M6 , 10 Nm

Remove the screw.

The item is to be reused.

1. Fold marked part aside.

2. Install the marked components.

3. Tighten the screw.

Install components that come with the accessory kit.

Install the hoses.

Tighten the hose clamps.

Lubricate the O-ring.

Connect the cable.

Install the catch.

Position/route the cable as illustrated.

Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable tie.

Install the clip(s).

Position/route the cable as illustrated.

Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable tie.

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

Removal

Remove the clip.

Fold the wing liner aside.

Remove the nut.

Fold the insulation aside.

Make a cut in the insulation.

Remove the marked part.

The part is not to be reused.

Remove the panel.

Disconnect the connector, if applicable.

Remove the panel.

Disconnect the connector, if applicable.

Remove the panel.

Fold the carpet aside.

Fold the insulation aside.

Accessory installation

Pull the wiring through.

Use special tool: T9814204, Expander pliers

Insert the cable in to the passenger compartment, adjust the cable length out into the engine compartment and secure the rubber grommet.

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

Refit the insulation.

Install the nut.

Fold the carpet aside.

Remove the screw.

The item is not to be reused.

Remove the marked part.

Fold the floor carpet back.

Take the template from the kit and cut it out following the dotted line.

Mark using a pen

Remove the panel.

Fold the carpet aside.

Reinstall the removed part.

Install components that come with the accessory kit.

Position/route the cable as illustrated.

Lubricate the O-ring.

Install components that come with the accessory kit.

Install components that come with the accessory kit.

Fold the floor carpet back.

Adjust and center the passenger compartment power outlet in the hole of the carpet. The purpose is to have the outlet bezel cover the carpet edge.

Adjust the hole with a file or knife as necessary.

Fold the carpet aside.

Remove the screws.

Fold marked part aside.

Tighten the screw.

Tightening torque: M6 , 10 Nm

Install the marked component.

Reinstall the screws.

Make a cut in the insulation.

Remove the insulation material.

Fold the floor carpet back.

Install component that comes with the accessory kit.

Note the position.

Installation

Fill the cooling system according to the service information in VIDA:

Information / Repair / Cleaning, Inspection and Adjustment / 2 Engine with mountings and equipment / 26 Cooling system / 261 radiator and connections / Cooling system – draining, charging and bleeding.

Use special tool: T9512955, Cover

Use special tool: T9814192, Hose

Use special tool: T9512957, Coolant Reservoir

Reinstall the removed parts in reverse order.

Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm