Monteringsveiledning

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC60 2020
XC60 (18-) 2020 B420T2

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
321479251.132207779
Electric engine heater and passenger compartment connector




IMG-468872




 

Special tools

 

981 4204 Expander pliers

Tool number:981 4204

Tool description:Expander pliers

Tool boards:87


Equipment
IMG-345497
IMG-239664
IMG-240693
IMG-239660
IMG-239940

IMG-466189

IMG-462848


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-400010
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

  7. Used for accessory components.

 

Removal

3
IMG-432310
 
4
IMG-426132
 

Note!
Make sure that the steering column lock is not engaged.

Turn on the ignition.

5
IMG-400002
 

Remove the battery's negative cable.

6
IMG-412242
 

Remove the panel.

Disconnect the connector, if applicable.

7
IMG-414575
 

Remove the panel.

8
IMG-414580
 

Remove the panel.

Disconnect the connector, if applicable.

9
IMG-414585
 

Remove the screws.

Remove the panel.

10
IMG-436233
 

Fold the carpet aside.

11
IMG-436216
 

Remove the screw.

The item is not to be reused.

Remove the marked part.

12
IMG-436242
 

Fold the floor carpet back.

13
IMG-405523
 

Take the template from the kit and cut it out following the dotted line.

14
IMG-432260
 

Mark using a pen

15
IMG-432261
 

Note!
Use a sharp knife.

16
IMG-432262
 

Remove the panel.

17
IMG-436220
 

Fold the carpet aside.

18
IMG-431961
 

Fold the insulation aside.

19
IMG-430856
 

Open the hood.

Raise the car.

20
IMG-459715
 

Note!
Orientation view

21
IMG-403425
 

Remove the marked detail/details.

Use: Pliers 31423632

22
IMG-426018
 

Remove the screws.

Remove the marked part.

23
IMG-459717
 

Remove the screws.

Remove the marked part.

24
IMG-466170
 

Remove the screw.

25
IMG-459719
 

Remove the screws.

Remove the marked part.

26
IMG-459720
 

Remove the clips.

27
IMG-457295
 

Remove the nuts.

 

Vehicles with air suspension

28
IMG-406660
 
 

All vehicles

29
IMG-459738
 

Note!
The graphic shows the back of the component before removal.

30
IMG-430845
 

Remove the marked part.

31
IMG-463472
 

Remove the screws.

Remove the marked part.

32
IMG-463476
 

Remove the screw.

33
IMG-420663
 

Remove the screws.

Remove the clips.

Remove the marked part.

34
IMG-463415
 

Remove the clips.

Remove the screws.

35
IMG-463414
 
 

Applies to the left-hand side:

36
IMG-463416
 

Remove the cable harness clips.

 

Applies to the right-hand side

37
IMG-463417
 

Remove the cable harness clips.

38
IMG-463418
 

Remove the marked part.

 

Accessory installation

39
IMG-463422
 

Locate relevant marking.

40
IMG-430742
 
41
IMG-430740
 

Use: Air-powered air saw

42
IMG-456272
 

Install component that comes with the accessory kit.

Check that the flange of the part is in full contact with bumper cover.

Adjust the hole with a file or knife as necessary.

43
IMG-456274
 

Install component that comes with the accessory kit.

44
IMG-457303
 

Note!
Note the position.

45
IMG-456301
 

Note!
Do not fully tighten the nut yet.

Install components that come with the accessory kit.

46
IMG-456305
 

Install component that comes with the accessory kit.

This is used as a counterhold.

47
IMG-457065
 

Tighten the nut.

48
IMG-430880
 

Note!
Orientation view

Ground connection

49
IMG-430905
 

Release the catches.

Fold marked part aside.

50
IMG-430885
 

Remove the nut.

The part is to be reused.

51
IMG-463499
 

Position/route the cable as illustrated.

52
IMG-463444
 

Connect the prerouted cable.

53
IMG-463441
 

Reinstall the removed part.

54
IMG-463443
 

Install the nut.


Tightening torque: M6 , 10 Nm

55
IMG-441390
 

Caution!
No grease on contact surfaces.

Cable from front socket

Lubricate the O-ring.

56
IMG-440316
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

57
IMG-462890
 
58
IMG-462893
 
  1. Passenger Compartment Connector Cable

  2. Engine heater cable

59
IMG-462892
 
  1. Passenger Compartment Connector Cable

  2. Engine heater cable

Install components that come with the accessory kit.

60
IMG-463451
 

Place the cable tie as illustrated.

61
IMG-463586
 

Place the component where indicated in the graphic.

Tighten the cable tie.

62
IMG-462714
 

Note!
Orientation view

63
IMG-462912
 

Note!
Orientation view

  1. Passenger Compartment Connector Cable

  2. Engine heater cable

64
IMG-463587
 

Position/route the cables as illustrated.

65
IMG-462907
 

Position/route the cables as illustrated.

assemble the cables.

66
IMG-463590
 

Position/route the cables as illustrated.

Install the cables.

Use a cable tie

67
IMG-462921
 

Install a clips onto the upper edge of the subframe.

Position/route the cables as illustrated.

Install the cables.

68
IMG-462925
 

Position/route the cables as illustrated.

Install the cables.

Use a cable tie

69
IMG-462928
 

Position/route the cables as illustrated.

assemble the cables.

Use a cable tie

70
IMG-465304
 

Note!
Orientation view

  1. Passenger Compartment Connector Cable

  2. Engine heater cable

  3. Steering gear

  4. Cable harness

71
IMG-465289
 

Caution!
The cable ties must not be assembled around the steering gear wiring harness.


Note!
Fasten the cable ties without tightening.

Position/route the cables as illustrated.

Install the cables.

Use two assembled cable ties.

72
IMG-465314
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

73
IMG-463550
 
74
IMG-463557
 

Remove the nut.

Fold the insulation aside.

75
IMG-402286
 

Make a cut in the insulation.

76
IMG-463558
 

Remove the marked part.

77
IMG-465408
 

Turn the wheel inwards.

78
IMG-465410
 

Remove the clip.

Remove the screw.

Remove the nut.

Fold the wing liner aside.

79
IMG-453673
 
80
IMG-453674
 

Pull the wiring through.


Use special tool: T9814204, Expander pliers

81
IMG-453677
 

Caution!
Make sure that the rubber grommet seals properly to the body.

Insert the cable in to the passenger compartment, adjust the cable length out into the engine compartment and secure the rubber grommet.

82
IMG-453681
 

Refit the insulation.

Install the nut.

83
IMG-453678
 

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

 

Vehicles with 2WD

84
IMG-468911
 

Loosen the clip.

Fold marked part aside.

 

All vehicles

85
IMG-468829
 

Remove the clip.

Remove the marked part.

86
IMG-468837
 

Clean the surface.

87
IMG-465196
 

Remove the protective film.

88
IMG-468840
 

Install components that come with the accessory kit.

Tighten the bolts.

 

Vehicles with 2WD

89
IMG-468915
 

Install the marked component.

 

All vehicles

90
IMG-468841
 

Use: Scribe

Use: Pop rivet pliers

91
IMG-441390
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

92
IMG-468847
 

Connect the cable.

Install the catch.

93
IMG-465272
 

Fasten the cable tie without tightening.

Adjust the cable position so that it can follow the motions of the engine.

Tighten the cable tie.

94
IMG-465286
 

Tighten the cable ties.

Lower the vehicle.

95
IMG-463188
 

Position/route the cable as illustrated.

96
IMG-453584
 

Note!
Do not fully tighten the bolt.

Reinstall the removed part.

Install components that come with the accessory kit.

97
IMG-441390
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

98
IMG-453585
 

Install components that come with the accessory kit.

99
IMG-453586
 

Install components that come with the accessory kit.

100
IMG-453591
 

Fold the floor carpet back.

Adjust and center the passenger compartment power outlet in the hole of the carpet. The purpose is to have the outlet bezel cover the carpet edge.

Adjust the hole with a file or knife as necessary.

101
IMG-453593
 

Fold the carpet aside.

Remove the screws.

Fold marked part aside.

102
IMG-453600
 

Tighten the screw.


Tightening torque: M6 , 10 Nm

103
IMG-453594
 

Install the marked component.

Reinstall the screws.

104
IMG-432205
 

Make a cut in the insulation.

Remove the insulation material.

Fold the floor carpet back.

105
IMG-453596
 

Install component that comes with the accessory kit.

Note the position.

 

Installation

106
IMG-400003
 

Reinstall the battery's negative cable.

107
 

Reinstall the removed parts in reverse order.

108
IMG-405228
 

Note!
Make sure to follow the sequence indicated.


Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm