Monteringsveiledning

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC60 2020
XC60 (18-) 2020 D4204T23, XC60 (18-) 2020 D4204T14, XC60 (18-) 2020 D4204T7, XC60 (18-) 2020 D4204T4

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
314546701.131454669
Electric engine heater




IMG-431855




 

Special tools

 

951 2955 Cover

Tool number:951 2955

Tool description:Cover

Tool boards:20

 

981 4192 Hose

Tool number:981 4192

Tool description:Hose

Tool boards:EU99

 

951 2957 Coolant Reservoir

Tool number:951 2957

Tool description:Coolant Reservoir

Tool boards:20


Equipment
IMG-345497
IMG-239664
IMG-240693
IMG-239660

IMG-431681


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Removal

3
IMG-430856
 

Open the hood.

4
IMG-400006
 

Drain the cooling system according to service information in VIDA:

Information / Repair / Cleaning, Inspection and Adjustment / 2 Engine with mountings and equipment / 26 Cooling system / 261 radiator and connections / Cooling system – draining, charging and bleeding.

5
IMG-403416
 

Note!
Orientation view

6
IMG-403425
 

Remove the marked detail/details.

Use: Pliers 31423632

7
IMG-426018
 

Remove the screws.

Remove the marked part.

8
IMG-430876
 

Remove the screws.

9
IMG-430810
 

Remove the screws.

Remove the clip.

10
IMG-430812
 

Remove the nuts.

11
IMG-430818
 

Unhook the clip(s).

12
IMG-430845
 

Remove the marked part.

 

Accessory installation

13
IMG-430741
 

Locate relevant marking.

14
IMG-430742
 
15
IMG-430740
 

Use: Air-powered air saw

16
IMG-436234
 

Install component that comes with the accessory kit.

Check that the flange of the part is in full contact with bumper cover.

Adjust the hole with a file or knife as necessary.

17
IMG-436235
 

Install component that comes with the accessory kit.

18
IMG-430743
 

Note!
Note the position.

19
IMG-430771
 

Note!
Do not fully tighten the nut yet.

Install components that come with the accessory kit.

20
IMG-431625
 

This is used as a counterhold.

21
IMG-430775
 

Tighten the nut.

Use hands only.

22
IMG-430880
 

Note!
Orientation view

Ground connection

23
IMG-430905
 

Release the catches.

Fold marked part aside.

24
IMG-430885
 

Remove the nut.

The item is to be reused.

25
IMG-430888
 

Position/route the cable as illustrated.

26
IMG-430889
 

Connect the prerouted cable.

Install the nut.


Tightening torque: M6 , 10 Nm

27
IMG-430910
 

Reinstall the removed part.

28
IMG-430870
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

29
IMG-391915
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

30
IMG-430830
 

Install component that comes with the accessory kit.

31
IMG-430833
 

Install the catch.

32
IMG-430851
 
33
IMG-431645
 

Place the cable tie as illustrated.

34
IMG-430850
 

Tighten the cable tie.

35
IMG-431650
 

Note!
Orientation view

 

Vehicles with Power Pulse

36
IMG-431658
 

Note!
Orientation view

37
IMG-431657
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

 

Applies to all other vehicles

38
IMG-431721
 

Note!
Orientation view

39
IMG-431720
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

 

All vehicles

40
IMG-425906
 

Hold the component in the position in which it is to be fitted and mark the hoses where they are to be cut.

41
IMG-431707
 

Caution!
Cut carefully to avoid unintentional damage or personal injury.

42
IMG-430951
 

Assemble components that come with the accessory kit.

43
IMG-430946
 

Place the component where indicated in the graphic.

Tighten the screw.


Tightening torque: M6 , 10 Nm

44
IMG-431659
 

Remove the screw.

The item is to be reused.

45
IMG-391910
 
  1. Fold marked part aside.

  2. Install the marked components.

  3. Tighten the screw.

46
IMG-431670
 

Install components that come with the accessory kit.

Install the hoses.

Tighten the hose clamps.

47
IMG-391915
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

48
IMG-431680
 

Connect the cable.

Install the catch.

 

Installation

49
IMG-400006
 

Fill the cooling system according to the service information in VIDA:

Information / Repair / Cleaning, Inspection and Adjustment / 2 Engine with mountings and equipment / 26 Cooling system / 261 radiator and connections / Cooling system – draining, charging and bleeding.


Use special tool: T9512955, Cover

Use special tool: T9814192, Hose

Use special tool: T9512957, Coolant Reservoir

50
IMG-377070
 

Reinstall the removed parts in reverse order.

51
IMG-405228
 

Note!
Make sure to follow the sequence indicated.


Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm