Information

• Read through all of the instructions before starting installation.

• Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

• Ensure that all tools stated in the instructions are available before starting installation.

• Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

• In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

Color symbols

1. Used for focused component, the component with which you will do something.

2. Used as extra colors when you need to show or differentiate additional parts.

3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

4. Used when the component is not fully removed from the vehicle but only hung to the side.

5. Used for standard tools and special tools.

6. Used as background color for vehicle components.

7. Used for accessory components.

Disconnecting the battery

Remove the battery's negative cable.

Tightening torque: Battery cable for battery , 6 Nm

Removal

Open the hood.

Remove the marked part.

Fold marked part aside.

Remove the clips.

Remove the marked part.

Lift the marked component up

Remove the clips.

Remove the marked part.

Loosen the screws.

Remove the marked part.

Remove the marked detail/details.

Use: Pliers 31423632

Remove the screws.

Remove the marked part.

Remove the screws.

Remove the marked part.

Remove the screws.

Remove the marked part.

Remove the clips.

Remove the nuts.

Vehicles with air suspension

Unhook the clip(s).

All vehicles

Remove the marked part.

Accessory installation

Locate relevant marking.

Use: Air-powered air saw

Install component that comes with the accessory kit.

Check that the flange of the part is in full contact with bumper cover.

Adjust the hole with a file or knife as necessary.

Install component that comes with the accessory kit.

Install components that come with the accessory kit.

Install component that comes with the accessory kit.

This is used as a counterhold.

Tighten the nut.

Use hands only.

Position/route the cables as illustrated.

Pull the wiring through.

Install components that come with the accessory kit.

Tighten the screw 2 turns.

Assemble components that come with the accessory kit.

Lubricate the O-ring.

Use: 1161427, Low temperature grease

Connect the cable.

Install the catch.

Install the marked components.

Install the screws.

Tighten the bolts.

Use detail according to image.

Adjust the position of the component according to image.

Position/route the cables as illustrated.

Install the cables.

Use a cable tie

Position/route the cable as illustrated.

Install the cables.

Use a cable tie

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

Pull the wiring harness through.

Remove the screw.

1. Lift the marked component up

2. Pull the wiring harness through.

Install component that comes with the accessory kit.

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

Pull the wiring harness through.

Pull the wiring through.

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

Remove the nut.

The item is to be reused.

Position wire as illustrated.

Connect the prerouted cable.

Install the nut.

Tightening torque: Nut (M8), to BCSM , 24 Nm

Install the cable.

Use a cable tie

Ground connection

Release the catches.

Fold marked part aside.

Remove the nut.

The item is to be reused.

Connect the prerouted cables.

Install the nut.

Tightening torque: M6 , 10 Nm

Reinstall the removed part.

Installation

Reinstall the removed parts in reverse order.

Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm

Reinstall the battery's negative cable.

Tightening torque: Battery cable for battery , 6 Nm