2006 D5 AUTOMATIC L.H.D

Monteringsveiledning

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
S80 2006
S80 (-06) 2006

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
307370911.230737090
Turn-by-turn Navigation System




Equipment
A0000162
A0000163
A0000161

D8802049

M3905265

D3905278

D3905222

M3905280

D3903544

IMG-213320


 
  

INTRODUCTION

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

  

Note!

The holder for the remote control can only be fitted on cars without handsfree telephone.


 

Preparations, dashboard

1
A8800136
 

Preparations, dashboard

  • Move the left front seat to its rearmost position

  • Turn the ignition switch to position 0.

  • Disconnect the battery negative lead.


Note!

Wait at least five minutes before disassembling the connectors or removing other electrical equipment.


2A
J3904779
2B
J3904780
 

Illustration A

  • Remove the loudspeaker grille as follows:

    Insert the tool, Volvo P/N 999-5919-46 in the joint between the loudspeaker grille and the dashboard approximately as illustrated, until it engages.

  • Twist the tool 90° so that the bent section engages with the underneath of the loudspeaker grille.

Illustration B

  • Pull upwards until the loudspeaker grille detaches. The loudspeaker grille is securely fastened by five clips. Move the tool closer to the clips to facilitate removal.


    Note!

    Do not damage the dashboard.


3
D8502030
 

  • Remove the screws (1). Remove the bracket (2).

4
D3902021
 

    Applies to cars with centre loudspeakers

  • Remove the three screws in the speaker (1).

  • Lift up the loudspeaker. Disconnect the connector (2).

  • Place the loudspeaker to one side, it shall not be used again.

5
D8502224
 

  • Detach the panel (1) with the gear selector lever boot using a weatherstrip tool.

6
M8503890
 

  • Move the gear selector lever to its rearmost position.

  • Pull the panel (1) with boot rearward and turn as illustrated.

  • Remove the screws (2) from the dashboard environment panel.

7
D8703527
 

  • Angle the dashboard environment panel outwards so that it is possible to insert a couple of fingers between the centre console and the reverse of the panel.

  • Detach the dashboard environment panel by pulling it downwards while maintaining the same angle. Some force is required because the panel is tightly installed.

  • Disconnect the connectors on the reverse of the dashboard environment panel. Place the dashboard environment panel to one side.


Note!

If any of the outer hooks break off, these must be repaired. The method for this can be found in the Workshop Manual in the section about the dashboard.


8
D8503946
 

  • Remove the screws from the radio bracket.

  • Pull out the bracket with the radio. Pull the lower corner while pressing downwards.

  • Detach the connectors from the radio and from the keypad to the telephone if fitted. Place the console with the radio to one side.

 

Installing the remote control holder

9
D3905197
 

Installing the remote control holder

Steps 9 - 13 only apply to cars without handsfree telephone.

  • Mark out for drilling holes in the bracket in accordance with the diagram and drill them out with a Ø3.5 mm (9/64") drill bit.

  • File down the edges of the holes.

10
D8505104
 

  • Remove the decor strip on the dashboard by carefully pulling the strip straight out, as close to the mounting point (1) as possible.

11
D8505105
 

  • Press in the clips so that the ventilation grille is released.

  • Remove the grille by prizing with a weatherstrip tool for example.

  • Remove the connector (1) for the hazard warning flashers.

12
D3905198
 

  • Mark out the holes for the bracket (1) by aligning the edge of the holder to the edge of the hole (2). Press the holder up 3 mm (7/64") and drill holes with a Ø5 mm (13/64") drill bit. Use a Ø20 mm (3/4") drill stop.

  • Install the holder in the panel and guide the plate (3) through the hole for the ventilator. Screw in the holder and plate with the two screws from the kit.

  • Reinstall the decor strip.

13
D3905199
 

  • Take the holder for the remote control and tighten it to the bracket in the drilled holes with short screws and nuts from the kit.

 

Preparations, passenger compartment

14
M8505102
 

Preparations, passenger compartment

  • Remove the side panel (1) on the centre console. First twist the clip at the rear edge of the panel a 1/4 turn. Pull the rear edge of the panel outwards and backwards.

  • Remove the sill trim panel (2).

15
M8503250
 

  • Remove the soundproofing panel on the left-hand side by first removing the two screws and then prying it loose at the back edge with a weatherstrip tool. It is fitted with two clips at the rear edge.

16
D8503390
 

  • Remove the rear seat cushion (1) by pulling it up at the front edge, pulling it forward and then lifting it away.

17
M8502823
 

  • Remove the sill trim panel at the left rear door.

18
D8502763
 

  • Take the seat belts out of the guide (1) on the right and left side cushion.

  • Put your hand into the side of the lower section of the left and right-hand side cushions. Release the catches and lift the cushions at the same time. Place the cushions to one side.

  • Fold both backrests forward.

19
M8503611
 

  • Carefully lift the front edge of the parcel shelf until the clips (1) release.

  • Raise the parcel shelf more until the guide pins (2) disengage from their holes.

  • Pull out the parcel shelf and lay it on the folded backrests.

 

Preparations, cargo compartment

20
M8902133
 

Preparations, cargo compartment

  • Lift out the cargo compartment carpet.

  • Press the centre of the clip at the bottom of the left folding side panel. Press the clip until a click is heard.

  • Remove the two clips.

  • Remove the plastic nut from the front edge of the side panel.

  • Repeat the operation on the right-hand side.

21
D8502376
 

  • Turn the handle (1) on the right and left-hand sides. Turn the handle through 90°.

  • Lower the side panels and lift them out. Put the left side panel to the side (there is a new one in the kit).

  • Remove the two covers (2) and screws (3) in the sill trim panel.

  • Hold the outer edges (4) of the sill trim panel and pull in toward the centre so that the clips release from the sides.

  • Unplug the connectors (5) of the cargo compartment lamps.

  • Remove the sill trim panel. Pull the sill trim panel straight upwards so that the clips release from the rear cross member.

22
M8503515
 

  • Remove the clips (1) and plastic nut from the left front side panel in the cargo compartment. The front upper clip is most easily removed from the rear seat side.

  • Remove the front side panel.

 

Installing the screen holder and centre loudspeaker

23
M3703613
 

Installing the screen holder and centre loudspeaker

  • Take the holder for the screen from the kit and cut away the attached washer. It shall be used in step 26.

  • File away the burrs on the washer and holder.

24
M3703601
 

  • Take the cable with yellow and large black connector to the screen from the kit. Thread the cable through the hole in the screen's holder.

25
M3703602
 

  • Fit the large connector to the screen's holder.

26
M3703606
 

  • Take the washer for mounting the screen's holder to the bracket and fit it on the underside of the holder.

27
M3905170
 

  • Take two screws from the kit and tighten the connector to the holder.

28
M3905168
 

  • Take the console which secures the complete unit in the dashboard from the kit. Align the screen's holder in the console and attach it with a screw from the kit. Do not tighten hard yet.

29
M3905169
 

  • Take the loudspeaker from the kit. Install the loudspeaker in the console together with the screen's holder with screws from the kit. The loudspeaker must be aligned with the cable connectors to the right in the car.

  • Tighten all screws to the loudspeaker and holder.

30
M3905177
 

  • Align the screen with console and cable at the hole for the centre loudspeaker.

  • Guide the free connector down through the hole to the centre loudspeaker, along the left-hand inside of the centre console, along the air ducts under the floor carpet and out at the sill to the left-hand front door.

  • Take the remaining long cable harness from the kit and route it the same way as above, but start by guiding it up by the sill under the carpet at the left-hand front door, with the two grey connectors and relay first.

  • Clamp both cable harnesses at the existing cable harness, at point (1) and at the strut (2) in the centre console. Use tie straps from the kit.

31
M3905175
 

  • Connect the routed cable harness with the two grey connectors and relay as follows:

  • The grey connector (1) in the routed cable harness to the corresponding connector (2) in the cable to the centre loudspeaker.

    The grey connector (3) in the routed cable harness to the connector (4) in the cable on the centre loudspeaker.

  • Install the complete unit in the hole in the dashboard with the existing screws.


    Note!

    Make sure that the relay and cables are not trapped.


 

Cable routing

32
M3703590
 

Cable routing

  • Route the two cables under the carpet, along the left-hand side of the car, to the rear door.

  • Route the cable further under and along the front cable duct (1). Continue along the right-hand side of the rear cable duct (2). On the large cable harness is a black/white (SB/W) solid core wire connected to one of the large connectors. This shall subsequently be connected to the relay box on the left-hand side in the bulkhead.

  • Securely clamp the cables at the cable duct with tie strap (3) from the kit.

33A
M3703591
33B
M3703660
 

Illustration A applies to cars up to and including model year -2004

Illustration B applies to cars from model year 2005-

  • Route the two cables under the carpet, along the left-hand side of the car, to the rear door.

  • Route the cable further under and along the front cable duct (1). Continue along the right-hand side of the rear cable duct (2).

    On the large cable harness is a black/white (SB/W) solid core wire connected to one of the large connectors. This shall subsequently be connected to the relay box on the left-hand side in the bulkhead.

  • Securely clamp the cables at the cable duct with tie strap (3) from the kit.

 

Connection to the relay box

34
M8903881
 

Connection to the relay box

  • Remove the screw in the panel to the bonnet release and remove the bonnet release from the side of the body.

  • Thread the bonnet release through the hole in the carpet and fold the carpet away from the side of the body.

35
M3703614
 

  • Position the edge of the carpet under the pedals.

  • Pull forward the black/white (SB/W) solid core wire routed earlier and position it as illustrated.

36
M3703612
 

Steps 36 – 39 apply to cars of model year 2005–

  • Remove the 60-pin black connector from the rear side/underneath of the relay box on the left-hand side under the dashboard. First press in the release button at the blue catch, following which turn the catch as far as possible until the connector releases.

37
M3703611
 

  • Remove the connector from the holder by carefully prizing out the two catches at the sides, and then press out the connector.

38
M3703610
 

    Connection in connector

  • Install the cable terminal P/N 9442486 from the kit on the routed black/white (SB/W) solid core wire.

  • Connect the black/white (SB/W) solid core wire to position 59 in the connector. The positions are marked with small figures on end faces of the connector.

  • Reinstall the connector in the holder and install the connector in the relay box.

  • Fold back the carpet. Reinstall the bonnet release and tighten it with the screw.

39
IMG-218180
 

    The connection in the connector at position 59 is in use by another cable

  • Undo and cut the cable in position 59 a bit from the connector so that the new cable can be spliced together with this one using a crimping sleeve.

  • Splice the leads as illustrated in steps 40 - 42.

  • Reinstall the connector in the holder and reinstall the connector in the relay box.

  • Fold back the carpet.

  • Reinstall the bonnet release and tighten it with the screw.

40A
A3700288
40B
A3700174
 

Splicing with insulated, water-resistant splicing sleeve

Illustration A

Select a suitable splicing sleeve based on the area of the cable. See table.

Colour

Cable area mm²

Stripping length mm

Green/White

0.3 - 0.5

5

Red

0.5 - 1.0

6

Blue

1.0 - 2.5

7

Yellow

4.0 - 6.0

7


If the area of the cables differs so greatly in size that they do not fit the same splicing sleeve, select the splicing sleeve that fits the thicker of the cables.

  • Strip the thicker cable. See table.

  • Strip the thinner cable to double the length and double over the stripped section.

Illustration B

  • Strip the three cable ends in accordance with the above table. Use stripping pliers, P/N 9512620.

41A
D3701802
41B
A3700181
41C
A3700188
 

Pressing the sleeve

    Illustration A

  • Insert the crimping sleeve, P/N 9130467, in the press tool, P/N 9512785. Select a socket based on the colour marking. Clamp the pliers just enough that the crimping sleeve remains in the pliers.

  • Insert the cable in the crimping sleeve until it reaches the stop.


    Note!

    Make sure that the cable insulation does not come into the press area of the sleeve or that the stripped part or the cable extends outside of the sleeve.


Illustrations B and C

  • Press the legs of the pliers completely together to ensure a proper splice. The pliers will then release automatically.

  • With your hand, check that the crimping sleeve is securely in place.

42A
D3701792
42B
A3700190
 

Heating the crimping sleeve

    Illustrations A and B

  • Place a suitable shield behind the cables to be crimped to prevent thermal stress to the surrounding area.

  • Warm the sleeve with a hot air gun, P/N 9512777, and suitable nozzle. It is extremely important that the crimping sleeve be securely crimped around the cable. You should be able to see that a little bit of glue has been forced out around the cable. (Illustration B).

43
D3702756
 

Steps 43 – 45 apply to cars up to and including model year –2004

  • Insert a screwdriver up between the bracket and relay box. Turn the screwdriver so that the bracket expands. At the same time pull the bracket out towards the lower edge of the dashboard.

  • Remove the relay box from the bracket and pull it down under the dashboard.

44
D3702757
 

  • Undo the screw holding the connector so that it releases from the threads. Feel with your fingers to release the screw.


    Caution!

    Take care not to damage the terminal pins.


  • Detach the connector using pliers. Grip the screw and pull it straight out so that the connector and cover follow too.

45
IMG-218181
 

  • Undo and cut the cable in position D10 a bit from the connector so that the new cable can be spliced together with this one using a crimping sleeve.

  • Splice with an insulated, water-resistant splicing sleeve as in steps 40 - 42.

    Reinstall:

  • the connector

  • the cover on the connector

  • the connectors to the relay box and tighten the screw

  • the relay box.

  • Fold back the carpet. Reinstall the bonnet release and tighten it with the screw.

 

Installing the GPS antenna

46
M3703594
 

Installing the GPS antenna

  • Take the GPS antenna from the kit and clean the underneath using isopropanol P/N 1161721. Wipe dry.

47
M8903882
 

  • Take the double-sided adhesive tape from the kit and remove the white backing film from the tape.

48
M8903883
 

  • Press in the double-sided adhesive tape firmly on the underneath of the GPS antenna.

49
D8903899
 

  • Clean the marked surface on the parcel shelf using isopropanol P/N 1161721 for mounting the GPS antenna. Wipe dry.

50
M8903884
 

  • Remove the translucent backing from the tape on the GPS antenna.

51
D3703619
 

  • Take the GPS antenna (1) and press it in the rear edge on the parcel shelf in the position as illustrated.

  • Route the cable to the GPS antenna along the existing cable for the loudspeaker, inside the holder (2) for the seatbelt.

  • Clamp at the points (3) with tie straps from the kit.

  • Route the cable through the hole at the front edge of the wheel housing, out to the cargo compartment.


    Note!

    Make sure that the cable does not chafe against sharp edges.


 

Installing the CD drive in the console

52
D8100982
 

Installing the CD drive in the console

  • Install the small bracket (1) (for the CD drive console) onto the rear crossmember under the left-hand rear lamp. Use the screw (2) from the kit.

53
M3905178
 

  • Take the CD drive from the kit. Remove the screw to the adapter and remove the adapter on the side of the CD drive. Do this on both sides. These parts shall not be used again.

54
D3905212
 

    Applies to kits with the older version of the CD console

  • Take the CD drive console from the kit a drill a Ø3.5 mm (9/64") hole on each side of the console as illustrated.

  • Deburr the hole edges and apply anti-corrosion agent to them.

55
D3905211
 

  • Clean the marked surface on the rear edge of the console using isopropanol P/N 1161721. Wipe dry.

56
A0000334
 

  • Take a Velcro fastener from the kit and remove the protective tape.

57
D3905210
 

  • Press in the Velcro fastener centrally on the rear section of the console. Press hard so that it is firmly secured.

58
M3905182
 

  • Take the CD drive from the kit and clean the marked surface on the underside using isopropanol P/N 1161721. Wipe dry.

59
A0000334
 

  • Take a Velcro fastener from the kit and remove the protective tape.

60
M3905183
 

  • Press in the Velcro fastener in the centre of the rear section of the CD drive. Press hard so that it is firmly secured.

61
D3905209
 

  • Insert the CD drive into the console.

  • Fit the two screws from the kit in the console and CD drive. Do not tighten them yet.

  • Press in the rear end of the CD drive against the console so that the Velcro fasteners secure.

  • Tighten the CD drive to the console with the two screws.

 

Connection to CD drive, applies to cars outside Europe

62
D3703631
 

Connection to CD drive, applies to cars outside Europe

Applies to cars without towbar from and including model year 2005-

    Connect:

  • the cable (1) with yellow connector in the routed cable harness to the CD drive, furthest to the left in the connector

  • the cable (2) with brown connector in the routed cable harness to the CD drive

  • the cable (3) with black connector in the routed cable harness to the CD drive

  • the cable (4) from the GPS antenna (a faint click is heard when it is connected) to the CD drive.

    White and green/blue connectors in the routed cable harness are only used if the car is to have a TMC receiver. Clamp them up with tie straps from the kit.

  • the cable (5) with large black connector in the routed cable harness to the socket for towbar wiring in the fuse holder.

63
D3703630
 

Applies to cars with towbar from and including model year 2005-

    Connect:

  • the cable (1) with yellow connector in the routed cable harness to the CD drive, furthest to the left in the connector

  • the cable (2) with brown connector in the routed cable harness to the CD drive

  • the cable (3) with black connector in the routed cable harness to the CD drive

  • the cable (4) from the GPS antenna (a faint click is heard when it is connected) to the CD drive.

    White and green/blue connectors in the routed cable harness are only used if the car is to have a TMC receiver. Clamp them up with tie straps from the kit.

  • the adapter wiring (5) from the kit with large black and grey connectors, to the socket for towbar wiring in the fuse holder. The existing connector to the towbar wiring in the fuse holder is detached.

  • the cable (6) from the towbar wiring to the adapter wiring

  • the cable (7) in the routed cable harness to the adapter wiring

The two grey connectors shall not be used. Clamp them up together with all excess cables using a tie strap from the kit, on the left-hand side in the rear edge of the wheel housing in a suitable way, so that there is no rattling.

64A
D3703629
64B
M3703700
 

Applies to cars without towbar up to and including model year -2004 Illustration A

    Connect:

  • the cable (1) with yellow connector in the routed cable harness to the CD drive, furthest to the left in the connector

  • the cable (2) with brown connector in the routed cable harness to the CD drive

  • the cable (3) with black connector in the routed cable harness to the CD drive

  • the cable (4) from the GPS antenna (a faint click is heard when it is connected) to the CD drive.

    White and green/blue connectors in the routed cable harness are only used if the car is to have a TMC receiver. Clamp them up with tie straps from the kit.

  • the cable (5) in the adapter wiring from the kit with large black and grey connectors, to the corresponding connector in the routed cable harness

Illustration B

  • the cable (6) in the adapter wiring is routed to the rear crossmember, over the rear end of the left-hand side member, to the pre-routed connector for the towbar wiring

  • the grey connector (7) to the towbar wiring, to the corresponding connector in the routed adapter wiring

The two black connectors shall not be used. Clamp them up together with all excess cables using a tie strap from the kit, on the left-hand side in the rear edge of the wheel housing in a suitable way, so that there is no rattling.

  • Clamp up the adapter wiring together with the excess grey connector along the rear crossmember with four tie straps (8) from the kit.

65A
D3703628
65B
M3703701
 

Applies to cars with towbar up to and including model year -2004 Illustration A

    Connect:

  • the cable (1) with yellow connector in the routed cable harness to the CD drive, furthest to the left in the connector

  • the cable (2) with brown connector in the routed cable harness to the CD drive

  • the cable (3) with black connector in the routed cable harness to the CD drive

  • the cable (4) from the GPS antenna (a faint click is heard when it is connected) to the CD drive.

    White and green/blue connectors in the routed cable harness are only used if the car is to have a TMC receiver. Clamp them up with tie straps from the kit.

  • the cable (5) in the adapter wiring from the kit with large black and grey connectors, to the corresponding connector in the routed cable harness

Illustration B

  • the cable (6) in the adapter wiring is routed to the rear crossmember, over the rear end of the left-hand side member, to the connectors for the towbar wiring

  • pull apart the connectors (7) to the towbar wiring and connect to them the two grey connectors in the adapter wiring

The two black connectors shall not be used. Clamp them up together with all excess cables using a tie strap from the kit, on the left-hand side in the rear edge of the wheel housing in a suitable way, so that there is no rattling.

  • Clamp up the adapter wiring along the rear crossmember with four tie straps (8) from the kit.

 

Installing the TMC receiver, only applies to cars in Europe

66
M3905189
 

Installing the TMC receiver, only applies to cars in Europe

  • Take the TMC receiver from the kit and clean the marked surface on the underside using isopropanol P/N 1161721. Wipe dry.

67
J8903917
 

  • Take two of the long Velcro fasteners from the kit and cut them into four pieces of equal length.

68A
J8903918
68B
J3905258
 

Illustration A

  • Remove the protective tape from two of the cut Velcro fasteners.

Illustration B

  • Firmly press in the Velcro fasteners on the underside of the TMC receiver, approximately in the positions illustrated.

69
J3905259
 

  • Take the two remaining Velcro fasteners.


    Note!

    Do not remove the protective tape.


    Press in the Velcro fasteners centred against the Velcro fasteners on the TMC receiver.

70
J3905260
 

  • Connect the white connector in the routed cable harness to the TMC receiver.

71
J3905262
 

  • Remove the protective tape from the Velcro fasteners.

72
D3905205
 

  • Position the TMC receiver on the top of the CD drive as illustrated and press it in. Press in firmly so that the tape adheres.

73
M3703617
 

  • Attach the yellow (1) connector from the screen to the green connector (2) on the routed cable harness.

74
M3903315
 

  • Take the solid core wire from the kit and lay it along the rear crossmember.


    Note!

    The cable end with the angled connector must be on the left-hand side.


  • Route the connector to the TMC unit. The cable must be routed on the underside of the fuse holder along the existing cable harnesses.

  • Route the other end of the cable in front of the right-hand tail lamp to the antenna amplifier.

  • Detach the cable and remove the existing amplifier on the right-hand side of the right rear side member, under the right-hand rear lamp.

  • Take the antenna amplifier (1) from the kit. Connect the cable (2) to the connector (3) for the antenna in the rear bumper by the right-hand tail lamp.

  • Position the antenna amplifier on the edge of the panel in front of the right tail lamp as illustrated.

  • Tighten the antenna amplifier.

75
M3903788
 

  • Connect the routed cable to the lower socket (1) on the antenna amplifier.

  • Connect the loose cable to the upper socket on the antenna amplifier.

    Applies to cars from and including model year 2005-

  • Clamp the cable at the existing cable harness under the tailgate sill panel with four tie straps (2) from the kit.

    Applies to cars up to and including -2004

  • The cable to the antenna amplifier is clamped up together with the adapter wiring to the towbar wiring installed in steps 78 and 79.

 

Connection to CD drive and TMC receiver, only applies to cars in Europe

76
D3703627
 

Connection to CD drive and TMC receiver, only applies to cars in Europe

Applies to cars without towbar from and including model year 2005-

    Connect:

  • the cables (1) with yellow, green and blue connectors in the routed cable harness to the CD drive (yellow connector to the left in the connection)

  • the cable (2) with brown connector in the routed cable harness to the CD drive

  • the cable (3) with black connector in the routed cable harness to the CD drive

  • the cable (4) from the GPS antenna (a faint click is heard when it is connected) to the CD drive

  • the cable (5) from the antenna amplifier under the right-hand rear lamp to the TMC receiver

  • the cable (6) with large black connector to the socket for towbar wiring in the fuse holder

Clamp all excess cable with a tie strap from the kit, on the left-hand side in the rear edge of the wheel housing in a suitable way, so that there is no rattling.

77
D3703626
 

Applies to cars with towbar from and including model year 2005-

    Connect:

  • the cables (1) with yellow, green and blue connectors in the routed cable harness to the CD drive (yellow connector to the left in the connection)

  • the cable (2) with brown connector in the routed cable harness to the CD drive

  • the cable (3) with black connector in the routed cable harness to the CD drive

  • the cable (4) from the GPS antenna (a faint click is heard when it is connected) to the CD drive

  • the cable (5) from the antenna amplifier under the right-hand rear lamp to the TMC receiver

  • the adapter wiring (6) from the kit with large black and grey connectors, to the socket for towbar wiring in the fuse holder (existing connector to the towbar wiring in the fuse holder is detached)

  • the cable (7) from the towbar wiring to the adapter wiring

  • the cable (8) in the routed cable harness to the adapter wiring

The two grey connectors shall not be used. Clamp them up together with all excess cables using a tie strap from the kit, on the left-hand side in the rear edge of the wheel housing in a suitable way, so that there is no rattling.

78A
D3703625
78B
M3703604
 

Applies to cars without towbar up to and including model year -2004 Illustration A

    Connect:

  • the cable (1) with yellow, green and blue connectors in the routed cable harness to the CD drive (yellow connector to the left in the connection)

  • the cable (2) with brown connector in the routed cable harness to the CD drive

  • the cable (3) with black connector in the routed cable harness to the CD drive

  • the cable (4) from the GPS antenna (a faint click is heard when it is connected) to the CD drive

  • the cable (5) from the antenna amplifier under the right-hand rear lamp to the TMC receiver

  • the cable (6) in the adapter wiring from the kit, with large black and grey connectors, to the corresponding connector in the routed cable harness

  • the cable (7) in the adapter wiring is routed to the rear crossmember, over the rear end of the left-hand side member, to the pre-routed connector for towbar wiring

Illustration B

  • the cable (8) with grey connector to the towbar wiring, to the corresponding connector in the routed adapter wiring

The two black connectors shall not be used. Clamp them up together with all excess cables using a tie strap from the kit, on the left-hand side in the rear edge of the wheel housing in a suitable way, so that there is no rattling.

  • Clamp up the adapter wiring together with the excess grey connector and cable to the antenna amplifier, along the rear crossmember, with four tie straps (9) from the kit.

79A
D3703724
79B
M3703605
 

Applies to cars with towbar up to and including model year -2004 Illustration A

    Connect:

  • the cable (1) with yellow, green and blue connectors in the routed cable harness to the CD drive (yellow connector to the left in the connection)

  • the cable (2) with brown connector in the routed cable harness to the CD drive

  • the cable (3) with black connector in the routed cable harness to the CD drive

  • the cable (4) from the GPS antenna (a faint click is heard when it is connected) to the CD drive

  • the cable (5) from the antenna amplifier under the right-hand rear lamp to the TMC receiver

  • the cable (6) in the adapter wiring from the kit with large black and grey connectors, to the corresponding connector in the routed cable harness

  • the cable (7) in the adapter wiring is routed to the rear crossmember, over the rear end of the left-hand side member, to the connectors for the towbar wiring

Illustration B

  • pull apart the connectors (8) to the towbar wiring and connect to them the two grey connectors in the adapter wiring

The two black connectors shall not be used. Clamp them up together with all excess cables using a tie strap from the kit, on the left-hand side in the rear edge of the wheel housing in a suitable way, so that there is no rattling.

  • Clamp up the adapter wiring and cable to the antenna amplifier along the rear crossmember with four tie straps (9) from the kit.

 

Installing the CD drive

80
D3905215
 

Installing the CD drive

  • Install the console with the CD drive in the rear edge of the left-hand rear wheel housing with three screws (1) from the kit. Tighten the screws to 10 Nm (7 lbf ft).

  • Clamp up the cables in the front edge of the console. Clamp all the way to the front edge of the cargo compartment at the existing cable harness/cable duct, using tie straps from the kit.

 

Finishing work

81
 

Finishing work

  • Connect the connector to the radio, and if the car has a telephone, to its keypad. Reinstall the radio. Connect the connectors to the dashboard environment panel and reinstall it.

  • Reinstall the panel and gear selector lever boot around the gear selector lever.

  • Fold back the carpet.

  • Reinstall the soundproofing panel on the left-hand side.

  • Reinstall the centre console side panel.

  • Reinstall the sill trim panels on the left-hand side.

  • Check that the following fuses and relays are installed in the Rear Electronic Module (REM):

Applies to cars up to and including model year -2004

Position

Size

5

5A

9

15A

15

20A

MA1

Maxi relay


Applies to cars from model year 2005-

Position

Size

7

15A

20

20A


  • Reinstall the front side panel in the cargo compartment.

  • Connect the cargo compartment lighting's connectors to the tailgate sill trim panel and reinstall it.

  • Install a new left-hand folding panel from the kit and reinstall the right-hand folding panel.

  • Reinstall the side cushion.

  • Fold the backrest back into place.

  • Reinstall the seat cushion.

82
D3905206
 

  • Take a new loudspeaker grille from the kit and press it into the dashboard.

83
D3905207
 

  • Take the screen from the kit and press it into its holder/connector.

84
D3905216
 

  • Take the remote control from the kit, fit batteries and press it into the holder, if fitted.

85
 

  • Turn the ignition key to position II.

  • Reconnect the battery negative lead.

  • Reinstall the cargo compartment carpet.

86A
M3905304
86B
M3905305
 

Programming the system

Illustration A

Program the system as follows:

    Main menu

  1. Select "Settings"

  2. Select "Service"

  3. Press OK at "Code"

  4. Enter code:

  5. 6330

  6. Select "X-Code"

  7. Enter code:

  8. XCA9 – VQ3Z

    A6SV – FWY1

  9. Press "OK"

  10. Press "Save settings"


    Note!

    Do not forget this!


Illustration B

    Volvo menu

  • The system now starts up with the Volvo logo and is ready for use.

87
 

Applies only if the car has AEM and the Radio Mute function is desired

The function mutes the radio when there are navigation messages.

  • Take a new cable with minimum area 0.35 mm² (0.000542501 in²).

  • Using a crimping sleeve, splice the new cable with the brown/white (BN/W) cable from the brown connector at the navigation unit.

  • Route the cable along the rear crossmember and connect it at position 11 in AEM. If the position is in use by handsfree mute, splice the cable with the crimping sleeve. Make sure that the splices are done as described in steps 40 - 42.

  • Load the Telemute application in AEM.