2018 L.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V90 Cross Country 2018
B4204T27, B4204T20, B4204T23, B4204T29

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
316647211.231664064
Electric engine heater (Vehicles with fuel operated auxiliary heater)




Special tools

 

951 2955 Cover

Tool number:951 2955

Tool description:Cover

Tool boards:20

 

951 2957 Coolant Reservoir

Tool number:951 2957

Tool description:Coolant Reservoir

Tool boards:20


Equipment
IMG-345497
IMG-239664
IMG-240673

IMG-427635


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Preparation

2
IMG-422428
 
 

Disconnecting the battery

3
IMG-394535
 
4
IMG-425513
 

Remove the battery's negative cable.


Tightening torque: Battery cable for battery , 6 Nm

 

Removal

5
IMG-422431
 

Remove the screws.

Remove the marked part.

6
IMG-404717
 

Loosen the clip.

Disconnect the connector.

7
IMG-404771
 

Disconnect the connectors.

8
IMG-404745
 

Remove the screws.

Remove the marked part.


Tightening torque: M6 , 10 Nm

9
IMG-404751
 

Remove the screw.


Tightening torque: Battery cable terminal, to Extra battery , 6.5 Nm

10
IMG-404757
 

Remove the nut.

Fold marked part aside.


Tightening torque: Nut (M6), to BCSM , 10 Nm

11
IMG-404765
 

Remove the marked part.

12
IMG-404800
 

Remove the nuts.


Tightening torque: Nut (M8), to BCSM , 24 Nm

13
IMG-404802
 

Note!
The graphic shows the back of the component before removal.

14
IMG-404807
 

Release the catches.

15
IMG-404810
 

Remove the marked part.

16
IMG-404820
 

Release the locks.

Fold marked part aside.

17
IMG-404825
 

Remove the screws.

Remove the marked part.

18
IMG-422546
 

Loosen the hose clamp.

Remove the marked part.

19
IMG-422549
 

Loosen the hose clamp.

Fold marked part aside.

20
IMG-422547
 

Loosen the hose clamp.

Remove the marked part.

21
IMG-422554
 

Remove the screw.

Fold marked part aside.

22
IMG-422561
 

Remove the marked part.

23
IMG-404740
 

Remove the marked part.

24
IMG-422632
 

Remove the marked part.

25
IMG-422635
 

Remove the marked part.

26
IMG-382204
 

Remove the clips.

Remove the screws.

27
IMG-422562
 

Remove the marked part.

28
IMG-422563
 

Remove the marked part.

29
IMG-392033
 

Note!
Orientation view

30
IMG-391976
 

Note!
Close the drain cock after the coolant has drained.

Place a container under the car.

Drain the coolant.

31
IMG-403425
 

Remove the marked part.

Use: Pliers

32
IMG-403428
 

Remove the screws.

33
IMG-382210
 

Remove the screws.

Remove the clips.

34
IMG-382280
 

Remove the nut.

35
IMG-382211
 

Fold the wing liner aside.

36
IMG-391565
 

Note!
Orientation view

37
IMG-391573
 
38
IMG-391924
 

Remove the nut.

The part is to be reused.

39
IMG-412196
 

Remove the screw.

40
IMG-412198
 

Remove the screw.

41
IMG-412199
 

Fold marked part aside.

42
IMG-428776
 

Note!
Orientation view

43
IMG-428775
 

Remove the screw.

Release the catches.

Remove the marked part.

 

Preparation

44
IMG-425328
 

Measure and mark as illustrated.

45
IMG-425329
 
46
IMG-425330
 

Adjust the hole with a file or knife as necessary.

 

Accessory installation

47
IMG-422409
 
48
IMG-430245
 
49
IMG-425341
 

Tighten the nut.

50
IMG-428777
 

Reinstall the removed part.

51
IMG-425360
 

Tighten the cable tie.

52
IMG-392572
 

Install the nut.

53
IMG-391930
 
54
IMG-422412
 

Connect the connectors.

Install the catch.

55
IMG-425365
 
56
IMG-425366
 

Install component that comes with the accessory kit.

Tighten the cable tie.

57
IMG-422387
 
58
IMG-422415
 

Install the clip(s).

Tighten the cable tie.

59
IMG-422417
 

Install the clip(s).

Place the component where indicated in the graphic.

60
IMG-422421
 

Install the clip(s).

Tighten the cable tie.

61
IMG-422729
 

Install component that comes with the accessory kit.

62
IMG-422728
 

Clamp using the grey cable tie.

63
IMG-422424
 

Install the clip(s).

Clamp using the grey cable tie.

64
IMG-405119
 

Install component that comes with the accessory kit.


Tightening torque: M6 , 10 Nm

65
IMG-422644
 

Caution!
Cut carefully to avoid unintentional damage or personal injury.


Note!
Use a sharp knife.

Remove the marked part.

66
IMG-422653
 

Install component that comes with the accessory kit.

Tighten the cable ties.

67
IMG-422693
 
  1. Note the position.

  2. Install component that comes with the accessory kit.

68
IMG-391915
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

69
IMG-422695
 

Connect the connector.

Install the catch.

 

Installation

70
IMG-404661
 

Note!
Always follow the manufacturer's instructions when handling the equipment.


Use special tool: T9512955, Cover

Use special tool: T9512957, Coolant Reservoir

Fill with coolant and run the engine to operating temperature.

71
 

Reinstall the removed parts in reverse order.

72
IMG-405228
 


Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm