Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC40 2020

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
314543561.1032270801, 32270157, 31458008
Towbar, foldable




 

Materials

Designation

Part number

Isopropanol

1161721

Masking tape

Rust inhibitor


Equipment
IMG-242205
IMG-345497
IMG-239664
IMG-240693
IMG-268803
IMG-239667

IMG-435720

IMG-447356


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Further information

2
 

When installing, the car must retain a temperature of 20 degrees C.

 

Color symbols

3
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Further information

4
IMG-447358
 

Note!
Component/components in the accessory kit are not to be used.

 

Disconnecting the battery

5
IMG-430215
 
6
IMG-435728
 

Open the tailgate.

7
IMG-435731
 

Open the hood.

8
IMG-473728
 

Remove the battery's negative cable.

 

Applies to Pure Electric vehicles

9
IMG-473637
 

Note!
Orientation view

10
IMG-473659
 

Remove the clips.

Remove the marked part.

11
IMG-473722
 

Remove the battery's negative cable.


Tightening torque: Battery cable for battery , 6 Nm

 

All vehicles

 

Removal

12
IMG-435736
 

Remove the part carefully

Repeat on the other side.

13
IMG-435739
 

Remove the marked part.

14
IMG-436415
 

Remove the marked part.

15
IMG-435741
 

Remove the marked part.

16
IMG-435742
 
17
IMG-435743
 
18
IMG-435744
 

Remove the panel.

19
IMG-435745
 

Fold marked part aside.

20
IMG-431005
 

Remove the screw.


Tightening torque: Seat belt guide, to Bracket , 4.5 Nm

21
IMG-435771
 

Remove the panel.

22
IMG-435772
 

Remove the marked part.

23
IMG-431337
 

Remove the marked part.

24
IMG-436490
 

Remove the marked part.

Use: Interior trim remover

25
IMG-436500
 

Remove the screws.


Tightening torque: Luggage compartment sill moulding to body , 4.5 Nm

26
IMG-473324
 

Fold marked part aside.

27
IMG-436546
 

Remove the marked part.

28
IMG-435773
 

Note!
The graphic shows the back of the component before removal.


Note!
The number of connectors may vary depending on the vehicle's equipment level.

Disconnect the connector.

 

Accessory installation

29
IMG-435774
 

Clean the surface.

Use: 1161721, Isopropanol

Wipe dry.

30
IMG-435779
 

Clean the surface.

Use: 1161721, Isopropanol

Wipe dry.

31
IMG-414059
 
32
IMG-241925
 
33
IMG-435781
 

Measure

Install component that comes with the accessory kit.

34
IMG-435784
 

Remove the protective film.

35
IMG-435786
 

Note!
Note the position.


Note!
Ensure that the tape is fixed to the surface.

Install component that comes with the accessory kit.

 

Removal

36
IMG-435791
 

Make sure that the components are not mixed up at the installation.

Remove the marked part.

37
IMG-435798
 

Remove the screws.

38
IMG-446456
 

Remove the marked detail/details.

39
IMG-441820
 

Remove the marked detail/details.

40
IMG-446440
 

Remove the screws.

41
IMG-446442
 

Remove the screws.

Remove the clip.

42
IMG-446443
 

Remove the marked part.

43
IMG-446444
 

Note!
The graphic shows the back of the component before removal.

44
IMG-446445
 

Caution!
Make sure not to damage painted surfaces.

Remove the marked part.

Use: Interior trim remover

45
IMG-446446
 

Caution!
Be extra careful when removing or installing this component.

Loosen the component indicated. Do not remove it.

46
IMG-446447
 

Loosen the component indicated. Do not remove it.

47
 

Repeat the steps when removing on opposite side.

48
IMG-435822
 

Locate the connector.

Release the connector's catch.

Disconnect the connector.

49
IMG-435823
 

Caution!
Place the Bumper Cover on a suitable surface.

Request the aid of a colleague for this procedure.

Remove the marked part.

 

Accessory installation

50
IMG-435824
 

Locate relevant marking.

51
IMG-435826
 

Apply tape to the other side, opposite the marking lines.

Use: , Masking tape

52
IMG-435825
 

Make a hole, using the tool indicated.

53
IMG-435828
 
  1. Mark using a pen

  2. Remove the marked part.

Use: Air-powered air saw

54
IMG-435831
 

Deburr edges

 

Removal

 

Applies to Pure Electric vehicles

55
IMG-478915
 

Remove the clips.

Remove the marked part.

Repeat on the other side.

The part is not to be reused.

 

All vehicles

56
IMG-435835
 

Remove the nuts.

The part is not to be reused.

Repeat on the other side.

57
IMG-435836
 

Remove the marked part.

The part is not to be reused.

58
IMG-435837
 

Remove the marked part.

The part is not to be reused.

 

Accessory installation

59
IMG-435843
 

Clean the surface.

Use: 1161721, Isopropanol

60
IMG-435845
 

Clean the surface.

Use: 1161721, Isopropanol

61
IMG-435851
 

Install component that comes with the accessory kit.

62
IMG-435855
 

Install components that come with the accessory kit.

Tighten the bolts.


Tightening torque: Tow hitch member mounting to body frame (pre-tightening) , 30 Nm

Repeat on the other side.

63
IMG-435865
 

Note!
This step is easier with two people.

Install component that comes with the accessory kit.

64
IMG-435879
 

Install components that come with the accessory kit.

Tighten the nuts.


Tightening torque: Towbar, to Towbar member
Stage 1: 90 Nm
Stage 2: 60 Degree

Repeat on the other side.

65
IMG-435895
 

Tighten the bolts.

Repeat on the other side.


Tightening torque: Tow hitch member mounting to body frame
Stage 1: 90 Nm
Stage 2: 60 Degree

66
IMG-435880
 

Note!
Note the position.

Route the wiring harness into the passenger compartment.

67
IMG-358177
 

Caution!
Make sure that the rubber grommet seals properly to the body.

68
IMG-436525
 

Apply the stated Material on the marked surface.

Repeat on the other side.

Use: , Rust inhibitor

 

Applies to Pure Electric vehicles

69
IMG-474014
 

Fasten the wiring harness using the existing clips.

70
IMG-474015
 

Remove the nut.

The part is to be reused.

71
IMG-474016
 

Connect the prerouted cable.

Install the nut.


Tightening torque: Tow hitch ground connection, to body , 13 Nm

72
IMG-474017
 

Fasten the wiring harness using the existing clips.

73
IMG-435901
 

Locate the pre-routed connectors.

Connect the connectors.

74
IMG-435900
 

Connect the prerouted cables.

 

Applies to all other vehicles

75
IMG-435882
 

Fasten the wiring harness using the existing clips.

76
IMG-435885
 

Fasten the wiring harness using the existing clips.

77
IMG-435887
 

Remove the nut.

The part is to be reused.

78
IMG-435888
 

Connect the prerouted cable.

Install the nut.


Tightening torque: Tow hitch ground connection, to body , 13 Nm

79
IMG-435901
 

Locate the pre-routed connectors.

Connect the connectors.

80
IMG-435900
 

Connect the prerouted cables.

 

All vehicles

 

Removal

 

Alternative 1

81
IMG-435940
 

Remove the marked part.

Use: Interior trim remover

 

Accessory installation

82
IMG-414708
 

Install component that comes with the accessory kit.

83
IMG-414718
 

Connect the prerouted cable.

 

Alternative 2

 

Removal

84
IMG-435907
 

Remove the marked part.

Use: Interior trim remover

 

Accessory installation

85
IMG-414712
 

Install component that comes with the accessory kit.

86
IMG-414717
 

Connect the prerouted cable.

Connect the connectors.

 

Installation

87
 

Reinstall the removed parts in reverse order.

88
IMG-405228
 


Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm

 

Connecting the battery

89
IMG-474019
 

Reinstall the battery's negative cable.


Tightening torque: Battery cable for battery , 6 Nm

 

Accessory installation

90
IMG-242268
 

Download software (application) for the accessory's function according to the service information in VIDA.

Order and download software according to: 31664322

 

Check

91
IMG-414730
 

Press the button.

92
IMG-428005
 

Fold out the towbar.

93
IMG-419240
 

If the components rub against each other, adjustments must be made to correct this.

94
IMG-348017
 

Warning!
Check for correct operation after the installation.


Note!
To activate the trailer module (TRM) at least two light sources (lamps) must be connected. This can be done by connecting test equipment for the trailer connector, or a trailer.


Note!
The trailer module (TRM) must be programmed with correct software to function correctly.

  1. Left indicator lamp

  2. Fog tail lamps.

  3. Ground connection

  4. Right indicator lamp

  5. Right position lamp

  6. Brake light

  7. Left position lamp

  8. Back-up lamp

  9. Battery voltage, constant

  10. Battery voltage, ignition on

  11. Ground connection

  12. Not connected

  13. Ground connection

95
IMG-414730
 

Press the button.

96
IMG-428007
 

Fold in the towbar.