Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC60 2021
XC60 (18-) 2021

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
321470431.039792439, 39792423, 39792437, 39792436, 39792435, 39792434, 39792433, 39792432, 39792431, 39792430, 39792429, 39792428, 39792426, 39792425, 39792427, 39792438, 31454535
Skid plate




 

Special tools

 

115 8590 PIPE CUTTER

Tool number:115 8590

Tool description:PIPE CUTTER

Tool boards:08


Materials

Designation

Part number

Isopropanol

1161721

Primer

1161765


Equipment
IMG-345497
IMG-239980
IMG-239667
IMG-256903
IMG-239664
IMG-239681
IMG-239940

IMG-426472

IMG-445291

IMG-438570

IMG-464164


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Further information

2
 

When installing, the car must retain a temperature of 20 degrees C.

 

Color symbols

3
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Preparation

 

Vehicles with folding towbar, hitch

4
IMG-414730
 

Press the button.

5
IMG-458888
 

Fold out the towbar.

6
IMG-464087
 

Remove the screws.

The part is not to be reused.

Fold marked part aside.

7
IMG-464105
 

Install component that comes with the accessory kit.

8
IMG-464158
 

Install components that come with the accessory kit.

Tighten the bolts.

9
IMG-464168
 

Fold in the towbar.

 

Vehicles with Foot movement detection (FMDM)

10
IMG-242268
 

Download software (application) for the accessory's function according to the service information in VIDA.

Order and download software according to: 31470436

11
IMG-426476
 

Clean the Bumper Cover surface.

 

Accessory installation

12
IMG-427611
 

Fold the protective film forward

13
IMG-427285
 

Note!
Note the position.

Install component that comes with the accessory kit.

14
IMG-426496
 

Note!
Note the position.

Install component that comes with the accessory kit.

15
IMG-427625
 

Press the marked component.

Remove the protective film.

16
IMG-426504
 

Drill one hole and fit one pop rivet at a time, in accordance with the sequence illustrated.

17
IMG-426518
 

Install component that comes with the accessory kit.

Ensure that all clips engage.

18
IMG-426527
 

Drill one hole and fit one pop rivet at a time, in accordance with the sequence illustrated.

 

Concerns rear Skidplate

 

Removal

 

Vehicles without Integrated Exhaust End Pipes

19
IMG-427590
 

Note!
Orientation view

 

Vehicle without actuator

20
IMG-427591
 

Note!
Orientation view

21
IMG-427383
 

Measure and mark as illustrated.

Remove the marked part.


Use special tool: T1158590, PIPE CUTTER

 

Vehicles with actuator, early version

22
IMG-427592
 

Note!
Orientation view

23
IMG-427405
 

Measure and mark as illustrated.

Remove the marked part.


Use special tool: T1158590, PIPE CUTTER

24
IMG-427413
 

Loosen the clip.

Disconnect the connector.

25
IMG-427426
 

Loosen the nut.

Remove the marked part.

26
IMG-427430
 

Caution!
Be extra careful when removing or installing this component.

Remove the marked part.

The part is to be reused.

27
IMG-445107
 

Remove the nuts.

Remove the marked part.

The part is to be reused.

 

Vehicles with actuator, late version

28
IMG-445292
 

Note!
Orientation view

29
IMG-445294
 

Loosen the clip.

Disconnect the connector.

30
IMG-445295
 

Measure and mark as illustrated.

Remove the marked part.


Use special tool: T1158590, PIPE CUTTER

31
IMG-445107
 

Remove the nuts.

Remove the marked part.

The part is to be reused.

 

All vehicles

32
IMG-426630
 

Remove the screws.

The part is to be reused.

33
IMG-427451
 

Release the catches.

Remove the marked part.

 

Vehicles with Foot movement detection (FMDM)

34
IMG-427451
 

Request the aid of a colleague for this procedure.

Release the catches.

Loosen the component indicated. Do not remove it.

35
IMG-438511
 

Disconnect the connector.

Remove the fasteners.

36
IMG-438512
 

Remove the marked part.

37
IMG-438515
 

Remove the screws.

38
IMG-438516
 

Release the catches.

Remove the marked part.

39
IMG-438517
 
  1. Release the lock.

  2. Release the connector's catch.

Disconnect the connectors.

40
IMG-438525
 

Release the catch.

Remove the marked part.

41
IMG-420406
 

Remove the screws.

42
IMG-420407
 

Fold the wing liner aside.

43
IMG-420411
 

Remove the screw.

44
IMG-438540
 

Caution!
Make sure not to damage painted surfaces.

Loosen the component indicated. Do not remove it.

 

Accessory installation

45
IMG-427516
 

Release the catches.

46
IMG-427521
 

Remove the marked part.

The part is not to be reused.

47
IMG-427500
 

Remove the marked part.

Use: Air-powered air saw

48
IMG-427522
 

Install component that comes with the accessory kit.

49
IMG-427529
 

Check that the component has locked in its position.

 

Vehicles with Foot movement detection (FMDM)

50
IMG-438590
 

Clean the surfaces.

Use: 1161721, Isopropanol

Allow to dry.

51
IMG-438591
 

Apply a thin layer of primer.

Use: 1161765, Primer

Allow to dry for at least 10 minutes.

52
IMG-460686
 

Install the marked component.

53
IMG-460667
 

Caution!
Make sure to place the component as the graphic shows.

Install components that come with the accessory kit.

54
IMG-460658
 

Note!
Orientation view

Note position of components.

55
IMG-241925
 

Remove the protective film.

56
IMG-460668
 

Note!
Press and apply pressure to the part over the tape for at least 20 seconds.

Install components that come with the accessory kit.

57
IMG-444431
 
  1. Loosen the clip.

    Remove the clip.

  2. Remove the tape.

    Remove the clips.

  3. Remove the clip.

 

Vehicles without Parking assistance pilot

58
IMG-445671
 

Position/route the cables as illustrated.

Install components that come with the accessory kit.

Connect the connector.

59
IMG-445672
 

Position the cable harness excess as illustrated.

60
IMG-445670
 

Install component that comes with the accessory kit.

 

Vehicles with Parking assistance pilot

61
IMG-445674
 

Position/route the cable as illustrated.

Install components that come with the accessory kit.

Connect the connector.

62
IMG-445675
 

Position the cable harness excess as illustrated.

63
IMG-438625
 

Reinstall the removed part.

Ensure that all clips engage.

64
IMG-420411
 

Reinstall the screw.

65
IMG-420406
 

Reinstall the screws.

 

All vehicles

66
IMG-427486
 

Install component that comes with the accessory kit.

Ensure that all clips engage.

67
IMG-427482
 

Reinstall the screws.

 

Vehicles without Integrated Exhaust End Pipes

68
IMG-427530
 

Note!
Do not fully tighten the nut yet.

Install component that comes with the accessory kit.

69
IMG-427536
 

Note!
Make sure that the component is centred.

70
IMG-416908
 

Tighten to the value stated.


Tightening torque: M10 , 50 Nm

 

Vehicle without actuator

71
IMG-427540
 

Note!
Do not fully tighten the nut yet.

Install component that comes with the accessory kit.

72
IMG-427537
 

Note!
Make sure that the component is centred.

73
IMG-416908
 

Tighten to the value stated.


Tightening torque: M10 , 50 Nm

 

Vehicles with actuator, early version

74
IMG-427545
 

Caution!
Be extra careful when removing or installing this component.

Reinstall the removed part.

75
IMG-393336
 

Note!
Note the position.

76
IMG-445126
 


Tightening torque: Actuator, to Exhaust system , 5 Nm

Reinstall the removed part.

Tighten the nuts.

77
IMG-427560
 

Note!
Do not fully tighten the nut yet.

Install component that comes with the accessory kit.

78
IMG-427537
 

Note!
Make sure that the component is centred.

79
IMG-427565
 


Tightening torque: ,

Tighten to the value stated.

80
IMG-427566
 

Connect the connector.

Install the clip(s).

 

Vehicles with actuator, late version

81
IMG-445301
 

Note!
Note the position.

82
IMG-445126
 


Tightening torque: Actuator, to Exhaust system , 5 Nm

Reinstall the removed part.

Tighten the nuts.

83
IMG-445302
 

Note!
Do not fully tighten the nut yet.

Install component that comes with the accessory kit.

84
IMG-427537
 

Note!
Make sure that the component is centred.

85
IMG-416908
 


Tightening torque: M10 , 50 Nm

Tighten to the value stated.

86
IMG-445308
 

Connect the connector.

Install the clip(s).

 

Vehicles with Foot movement detection (FMDM)

 

Check

87
IMG-434130
 

Note!
Make sure that trunk lid is only opened by a foot movement under the car.

Check for correct operation.