Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
S80 2016
S80 (07-) 2016 B4204T15, S80 (07-) 2016 B4204T11, S80 (07-) 2016 D4204T5, S80 (07-) 2016 B4204T12

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
314143391.031408281
Battery Charger




 

Special tools

 

951 2782 Rivet nut tool

Tool number:951 2782

Tool description:Rivet nut tool

Tool boards:08


Materials

Designation

Part number

soap solution

Electrical tape

Isopropanol

1161721


Equipment
IMG-345497

IMG-381738

IMG-381739

IMG-381750

IMG-378072


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Further information

2
 

There may be parts in the accessories kit that are not needed for this installation.

 

Color symbols

3
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Removal

4
 

Note!
The removal steps may contain installation details.

5
IMG-332179
 
  1. Set the ignition key to position 0.

  2. Remove the battery's negative cable.

6
IMG-376071
 


Tightening torque: Wheel to wheel hub
Stage 1: 20 Nm
Stage 2: 140 Nm

7
IMG-381209
 

Remove the screws.

8
IMG-381211
 

Remove the screws.

9
IMG-376079
 

Remove the nuts.

10
IMG-374255
 
11
IMG-374576
 

Remove the tape.

 

Accessory installation

12
IMG-374853
 


Use special tool: T9512782, Rivet nut tool

 

Applies to S80 models

13
IMG-378244
 

Clean the Bumper Cover surface.

Use: , soap solution

Wipe dry.

14
IMG-378259
 

Use the template in the installation instructions.

Cut following the dotted lines.

15
IMG-378251
 
16
IMG-378254
 

Caution!
Cut carefully to avoid unintentional damage or personal injury.


Note!
Use a sharp knife.

17
IMG-375838
 

Deburr edges

18
IMG-381751
 
19
IMG-231564
 

Pull the wiring through.

20
IMG-381752
 
21
IMG-374227
 
22
IMG-376105
 
23
IMG-374378
 

Note!
Orientation view

24
IMG-231571
 
25
IMG-381736
 
26
IMG-376106
 

Note!
Orientation view

27
IMG-376107
 
28
IMG-374440
 
29
IMG-374446
 
30
IMG-374451
 

Install the clip(s).

31
IMG-374470
 
32
IMG-374472
 
33
IMG-374474
 

Install the clip(s).

 

Vehicles with Alarm siren

 

Removal

34
IMG-374826
 

Note!
Orientation view

35
IMG-374832
 

Disconnect the connector.

36
IMG-374828
 

Remove the screws.

 

Accessory installation

 

All vehicles

37
IMG-374553
 
38
IMG-374568
 
39
IMG-374562
 

Install the screws.

40
IMG-375848
 

Install the clip(s).

41
IMG-374835
 
42
IMG-374570
 

Install the catch.

43
IMG-374571
 

Install the cables.

 

Vehicles with Alarm siren

44
IMG-374843
 
45
IMG-375218
 
46
IMG-374862
 

Install the screw.

47
IMG-374856
 

Install the screws.

48
IMG-374860
 

Connect the connector.

 

Vehicles without Alarm siren

49
IMG-375885
 
50
IMG-375218
 
51
IMG-374862
 

Install the screw.

52
IMG-375886
 

Install the screws.

Install the nuts

 

All vehicles

53
IMG-374863
 
54
IMG-374882
 
55
IMG-381741
 

Install the clip(s).

56
IMG-374963
 
57
IMG-374526
 
58
IMG-375030
 

Note!
Orientation view

59
IMG-376114
 
60
IMG-376133
 

Pull the wiring through.

Use tape

61
IMG-375035
 
62
IMG-376135
 

Install the clip(s).

 

Removal

63
IMG-376121
 
64
IMG-381243
 

Remove the cable harness clips.

65
IMG-381261
 

Remove the cable harness clips.

66
IMG-376160
 

Disconnect the connector.

67
IMG-376158
 

Loosen the hose clamp.

68
IMG-376159
 
69
IMG-375085
 
70
IMG-375093
 

Note!
The graphic shows the back of the component before removal.

71
IMG-375099
 
72
IMG-375100
 
73
IMG-381321
 

Remove the screw.

74
IMG-376162
 
 

Accessory installation

75
IMG-375102
 
76
IMG-376169
 
77
IMG-376168
 
 

Installation

78
IMG-381321
 

Reinstall the screw.

 

Accessory installation

79
IMG-376164
 
80
IMG-376163
 

Install the clip(s).

81
IMG-375110
 

Install the screw.


Tightening torque: M6 , 10 Nm

 

Removal

82
IMG-375129
 
83
IMG-375131
 
84
IMG-375143
 
85
IMG-375146
 

Caution!
Cut carefully to avoid unintentional damage or personal injury.

 

Accessory installation

86
IMG-375150
 

Use: Expander pliers

87
IMG-375151
 

Pull the wiring through.

88
IMG-376501
 

Use: , Electrical tape

Wrap tape around the cable to increase the diameter.

Increase the diameter to 6.5 mm.

89
IMG-375153
 

Remove the nut.

90
IMG-375161
 


Tightening torque: M6 , 10 Nm

Install the nut.

91
IMG-376433
 
92
IMG-376438
 
93
IMG-376507
 

Clean the surface.

Use: 1161721, Isopropanol

94
IMG-376511
 

Use: , Electrical tape

95
IMG-376442
 
 

Installation

96
IMG-375167
 
97
IMG-375093
 
98
IMG-375168
 
99
IMG-375169
 
100
IMG-381243
 
101
IMG-381261
 
102
IMG-376171
 

Connect the connector.

103
IMG-376165
 
104
IMG-376158
 

Tighten the hose clamp.

105
IMG-375172
 
 

Accessory installation

106
IMG-381188
 
107
 

Reinstall the removed parts in reverse order.