Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V40 2019
V40 (13-) 2019 B4154T4 TF-71SC, V40 (13-) 2019 B4154T5 TF-71SC, V40 (13-) 2019 B4204T11 TG-81SC, V40 (13-) 2019 B4204T19 TF-71SC, V40 (13-) 2019 B4204T41 TG-81SC

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
314144871.131373668
electric engine heater, 230 V, R-design




IMG-386603




 

Materials

Designation

Part number

Low temperature grease

1161427


Equipment
IMG-345497
IMG-239664
IMG-239660

IMG-383424

IMG-387705

IMG-383183


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

2
 

There may be parts in the accessories kit that are not needed for this installation.

 

Color symbols

3
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Removal

4
IMG-332193
 

Set the ignition key to position 0.

5
IMG-362805
 

Open the hood.

6
IMG-362807
 
7
IMG-368369
 
8
IMG-368376
 

Remove the screws.

9
IMG-362811
 

Remove the nut.

10
IMG-371233
 

Fold the wing liner aside.

 

Accessory installation

11
IMG-372264
 

Clean the Bumper Cover surface.

12
IMG-372299
 

Take the template from the kit and cut it out following the dotted line.

13
IMG-372272
 
14
IMG-372273
 
15
IMG-372275
 

Use tape

16
IMG-372276
 

Caution!
Cut carefully to avoid unintentional damage or personal injury.

17
IMG-383193
 
18
IMG-372277
 
19
IMG-383195
 
20
IMG-363401
 
 

Removal

21
IMG-358506
 

Raise the car.

  1. Remove the clips.

  2. Remove the screws.

22
IMG-358531
 
23
IMG-386654
 

Loosen the hose clamp.

24
IMG-386007
 

Remove the screw.

The part is to be reused.

25
IMG-385808
 

Remove the nut.

The part is to be reused.

26
IMG-386656
 

Release the lock.

27
IMG-386658
 
28
IMG-386556
 

Note!
Orientation view

29
IMG-386494
 

Loosen the hose clamp.

30
IMG-386496
 

Loosen the hose clamp.

31
IMG-386498
 
32
IMG-371659
 

Note!
Orientation view

33
IMG-371658
 

Note!
Close the drain cock after the coolant has drained.

Place a container under the car.

Drain the coolant.

 

Accessory installation

34
IMG-383219
 

Note!
Orientation view

35
IMG-383289
 

Install the screw.

36
IMG-383291
 
37
IMG-383221
 

Install the clip(s).

Tighten the cable ties.

38
IMG-383226
 

Note!
Orientation view

39
IMG-387205
 

Install the clip(s).

Tighten the cable ties.

40
IMG-383229
 

Note!
Orientation view

41
IMG-383230
 

Tighten the cable tie.

42
IMG-387258
 

Tighten the cable ties.

43
IMG-387266
 

Connect the connector.

Install the catch.

44
IMG-384539
 

Note!
Orientation view

45
IMG-386653
 

Note!
Orientation view

46
IMG-384541
 

Install the clip(s).

Tighten the cable tie.

47
IMG-384542
 

Install the clip(s).

Tighten the cable tie.

48
IMG-386360
 

Remove any excess.

49
IMG-386350
 

Clamp using the grey cable tie.

50
IMG-384558
 

Install the clip(s).

Clamp using the grey cable tie.

 

Removal

51
IMG-386556
 

Note!
Orientation view

52
IMG-383344
 
53
IMG-383340
 

Loosen the clip.

54
IMG-383342
 
55
IMG-386503
 

The part is not to be reused.

 

Accessory installation

56
IMG-386556
 

Note!
Orientation view

57
IMG-387744
 

Install component that comes with the accessory kit.

58
IMG-387745
 

Install the nut.


Tightening torque: M8 , 24 Nm

59
IMG-387746
 
60
IMG-387751
 

Caution!
Cut carefully to avoid unintentional damage or personal injury.

61
IMG-386509
 

Install component that comes with the accessory kit.

62
IMG-387752
 
63
IMG-387753
 
64
IMG-383266
 

Note!
Orientation view

65
IMG-387838
 
66
IMG-383261
 

Install the screw.


Tightening torque: M6 , 10 Nm

67
IMG-386255
 

Tighten the hose clamp.

68
IMG-387305
 

Install the nut.


Tightening torque: M8 , 24 Nm

69
IMG-386556
 

Note!
Orientation view

70
IMG-386539
 

Install the clip(s).

71
IMG-387768
 

Install component that comes with the accessory kit.

72
IMG-387779
 

Install the clip(s).

Tighten the cable tie.

73
IMG-387818
 

Install component that comes with the accessory kit.

Tighten the hose clamp.

74
IMG-362914
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

Use: 1161427, Low temperature grease

75
IMG-386103
 

Connect the connector.

Install the catch.

 

Installation

76
IMG-363206
 

Fill with coolant and run the engine to operating temperature.

Vent the cooling system and check for leakage.

Post-fill the cooling system if necessary.

77
 

Reinstall the removed parts in reverse order.

78
IMG-370207
 
79
IMG-370203