2016 L.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
S80 2016
S80 (07-) 2016 D4204T5

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
313736301.031359397
Electric engine heater, 230 V




IMG-380479




Materials

Designation

Part number

soap solution

Grease

1161761


Equipment
IMG-345497
IMG-239664
IMG-239660
IMG-239980

IMG-380580

IMG-380792

IMG-378072


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Removal

3
IMG-332193
 

Set the ignition key to position 0.

4
IMG-351277
 
5
IMG-380509
 

Turn the wheel inwards.

6
IMG-380511
 

Remove the screws.

7
IMG-378244
 

Clean the Bumper Cover surface.

Use: , soap solution

8
IMG-378259
 

Note!
Check that the bar scale is correct.

Use the template in the installation instructions.

Cut following the dotted lines.

 

Accessory installation

9
IMG-378251
 

Caution!
Cut carefully to avoid unintentional damage or personal injury.

Secure the template with tape.

10
IMG-378254
 

Adjust the hole with a file or knife as necessary.

11
IMG-380611
 
12
IMG-380613
 
13
IMG-363401
 
14
IMG-380094
 

Caution!
Ensure that the wire or wiring harness cannot rub against adjacent components.

Pull the wiring through.

15
IMG-380107
 

Note!
Orientation view

16
IMG-380106
 
17
IMG-362914
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

Use: 1161761, Grease

 

Vehicles without passenger compartment connector

18
IMG-380533
 
19
IMG-380512
 

Install the clips as illustrated.

 

Vehicles with passenger compartment connector

20
IMG-380539
 
21
IMG-380513
 

Install the clips as illustrated.

  1. Cable from Engine block heater

  2. Cable from front socket

  3. Passenger Compartment Connector Cable

 

All vehicles

 

Removal

22
IMG-316303
 

Place a container under the car.

Drain the coolant.

Tighten the nipple after draining the coolant.

23
IMG-380541
 
24
IMG-380515
 
25
IMG-380523
 
26
IMG-381161
 
27
IMG-381294
 

Reinstall the screw.


Tightening torque: M8 , 24 Nm

28
IMG-380555
 
29
IMG-380564
 

Tighten the hose clamps.

Install the screw.


Tightening torque: M6 , 10 Nm

30
IMG-380572
 

Connect the prerouted cable.

Install the catch.

 

Installation

31
IMG-363206
 

Reinstall the removed parts in reverse order.

Fill with coolant and run the engine to operating temperature.

Vent the cooling system and check for leakage.

Post-fill the cooling system if necessary.

© Volvo Car CorporationElectric engine heater, 230 V- 31373630 - V1.0
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