2021 L.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC60 2021
XC60 (18-) 2021

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
322618621.132272983, 32272982
Tablet holder




Special tools

 

999 5919 PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool number:999 5919

Tool description:PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool boards:46


Materials

Designation

Part number

Isopropanol

1161721


Equipment
A0000162
IMG-239664

IMG-463493

IMG-463494

IMG-451967


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Further information

2
 

There may be parts in the accessories kit that are not needed for this installation.

 

Color symbols

3
IMG-440436
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

  7. Used for accessory components.

 

Removal

4
 

Note!
The removal steps may contain installation details.

5
IMG-394535
 

Turn off the ignition.

6
IMG-394500
 

Move marked component forward.

7
IMG-394038
 

Remove the screws.

8
IMG-394018
 

Note!
The graphic shows the back of the component before removal.

9
IMG-394039
 

Note!
Perform the procedure one side at a time.

10
IMG-462177
 

Remove the marked part.

11
IMG-399420
 
12
IMG-462059
 

The image shows seat without upholstery.

Release the locks.

Remove the marked part.

 

Accessory installation

13
IMG-458460
 

Assemble components that come with the accessory kit.

A click confirms that the component is in the correct position.

14
IMG-458595
 

Assemble components that come with the accessory kit.

Repeat the steps when installing accessories on opposite side.

15
IMG-458604
 

Note!
The image shows head restraint without cushion.

Check that the component has locked in its position.

16
IMG-463503
 

Pull the wiring harness through.

17
IMG-458640
 

Caution!
Check that the component has locked in its bottom position.

18
IMG-459273
 

Note!
Make sure that the backrest upholstery touches the head restraint, showing no space in between.

Compare with upholstery and head restraint on the other front seat.

19
IMG-459285
 

Note!
Make sure that the backrest upholstery touches the head restraint, showing no space in between.

Compare with upholstery and head restraint on the other front seat.

If adjustment is necessary, follow the procedure described in the method step below.

20
IMG-407341
 

Caution!
Press the foam padding upward against the upholstery.

21
IMG-454736
 

Note!
Orientation view

 

Applies when installing on right-hand seat.

22
IMG-462904
 

Install component that comes with the accessory kit.

23
IMG-462898
 

Note!
The component is installed angled inwards.

Install component that comes with the accessory kit.

24
IMG-462835
 

Install component that comes with the accessory kit.

Connect the connectors.

25
IMG-463530
 

Connect the connector.

26
IMG-463536
 

Install component that comes with the accessory kit.

Connect the connectors.

27
IMG-463537
 

Note!
Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable tie.

 

Applies when installing on left-hand seat.

28
IMG-465042
 

Install component that comes with the accessory kit.

29
IMG-465044
 

Note!
The component is installed angled inwards.

Install component that comes with the accessory kit.

30
IMG-465045
 

Install component that comes with the accessory kit.

Connect the connectors.

31
IMG-465046
 

Connect the connector.

32
IMG-465048
 

Install component that comes with the accessory kit.

Connect the connectors.

33
IMG-465049
 

Note!
Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable tie.

 

On both sides.

34
IMG-383130
 

Remove the screws.


Tightening torque: Front seat to body , 40 Nm

35
IMG-397249
 

Move marked component backwards.

36
IMG-383129
 

Remove the screws.


Tightening torque: Front seat to body , 40 Nm

37
IMG-383134
 

Fold marked part aside.

38
IMG-396605
 
39
IMG-396606
 
40
IMG-403720
 
41
IMG-465119
 

Lift marked component out.


Hint
This step may require the aid of another technician.

42
IMG-454613
 

Remove the marked part.

43
IMG-454620
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

44
IMG-454614
 

Reinstall the removed part.

45
IMG-459039
 

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

46
 

Repeat the steps when removing on opposite side.

Repeat the steps when installing accessories on opposite side.

 

Removal

47
IMG-456602
 

Remove the screws.

Fold marked part aside.


  1. Tightening torque: M6 , 10 Nm


  2. Tightening torque: M5 , 5 Nm

48
IMG-421070
 
49
IMG-414411
 

Release the lock.

Repeat on the other side.

Remove the marked part.

50
IMG-422120
 

Caution!
Make sure that the seat backrest upholstery (fold down position) is not damaged by contact with the floor!

51
IMG-422101
 
52
IMG-455031
 

Remove the marked part.

53
IMG-454915
 

Fold marked part aside.

Remove the screw.


Tightening torque: Seat belt guide, to Bracket , 4.4 Nm

54
IMG-415046
 

Note!
The graphic shows the back of the component before removal.

55
IMG-421175
 

Remove the panel.

Use hands only.

56
IMG-415048
 

Note!
The graphic shows the back of the component before removal.

57
IMG-415049
 

Release the catch.

Remove the marked part.

58
IMG-414482
 

Remove the panel.

Use hands only.

59
IMG-414483
 

Remove the panel.

Disconnect the connector, if applicable.

60
IMG-412242
 

Remove the panel.

Disconnect the connector, if applicable.

61
IMG-414575
 

Remove the panel.

62
IMG-390091
 

Disconnect the connector, if applicable.

63
IMG-414580
 

Remove the panel.

Disconnect the connector, if applicable.

64
IMG-397280
 

Remove the marked part.

65
IMG-397244
 

Detach the panel.

66
IMG-397247
 

Remove the panel.

67
 

Repeat the steps when removing on opposite side.

68
IMG-460551
 

Open the tailgate.

69
IMG-414611
 

Remove the marked part.

70
IMG-428731
 

Note!
Orientation view

71
IMG-411349
 

Fold marked part aside.

72
IMG-411350
 

Remove the marked part.


Use special tool: T9995919, PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

73
IMG-454955
 

Remove the screw.


Tightening torque: Cargo anchor, to body , 24 Nm

74
IMG-460560
 

Remove the marked part.

75
IMG-460554
 

Fold marked part aside.

Remove the marked part.


Use special tool: T9995919, PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Remove the screw.


Tightening torque: Cargo anchor, to body , 24 Nm

Remove the marked part.

Repeat on the other side.

76
IMG-427736
 

Loosen the clips.

Remove the marked part.

Disconnect any connector(s).

Repeat on the other side.

77
 

Repeat the steps when removing on opposite side.

78
IMG-421422
 

Remove the marked part.

79
IMG-422386
 

Remove the marked part.

80
IMG-425291
 

Remove the screws.

81
IMG-425295
 

Remove the marked part.

82
IMG-460637
 

Remove the screws.

Remove the marked part.

 

Accessory installation

83
IMG-460638
 

Note!
Orientation view

84
IMG-460680
 

Clean the surface.

Use: 1161721, Isopropanol

85
IMG-460818
 

Note!
Press and apply pressure to the part over the tape for at least 20 seconds.

Install component that comes with the accessory kit.

86
IMG-446461
 

Clean the surface.

Use: 1161721, Isopropanol

87
IMG-446462
 

Note!
Press and apply pressure to the part over the tape for at least 20 seconds.

Install component that comes with the accessory kit.

88
IMG-460653
 

Install the marked component.

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

89
IMG-460663
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

 

Vehicles with towbar

90
IMG-451678
 

Disconnect the connector.

91
IMG-451683
 

Connect the connector.

92
IMG-451908
 

Connect the connector.

Use a cable tie

 

Vehicles without tow hitch.

93
 

Locate the pre-routed connectors.

94
IMG-460696
 

Connect the connector.

Secure the connectors.

95
IMG-460705
 

Release the lock.

Remove the marked part.

96
IMG-460720
 

Remove the nut.

Fold marked part aside.

97
IMG-416275
 

Fold marked part aside.

98
IMG-389347
 

Remove the marked part.

99
IMG-446581
 

Connect the cable.

100
IMG-446585
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

101
IMG-389348
 

Reinstall the removed part.

102
IMG-416277
 

Reinstall the removed part.

103
IMG-493611
 

Install component that comes with the accessory kit.

104
IMG-493612
 

Note!
If position DF18 is occupied, replace the existing fuse with a 40A fuse.

Install component that comes with the accessory kit.

105
IMG-388631
 
106
IMG-388638
 

Remove the nut.

107
IMG-446557
 

Connect the ground cable.

Install the nut.


Tightening torque: M6 , 10 Nm

108
IMG-388633
 
109
IMG-455055
 

Remove the marked part.

110
IMG-454710
 

Release the lock.

Remove the marked part.

111
IMG-453168
 

Remove the marked part.

112
IMG-454916
 

Connect the cable.

113
IMG-454152
 

Reinstall the removed part.

114
IMG-456680
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

115
IMG-388638
 

Remove the nut.

116
IMG-388631
 

Remove the nut.

117
IMG-446557
 

Connect the ground cable.

Install the nut.


Tightening torque: M6 , 10 Nm

118
IMG-388633
 
119
IMG-456681
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

120
IMG-456682
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

121
IMG-455112
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

122
IMG-456683
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

Place any excess inside the floor carpet.

123
IMG-465123
 

Install the marked component.


Hint
This step may require the aid of another technician.

124
IMG-454910
 

Connect the connectors.

125
IMG-456684
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

126
IMG-456685
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

Place any excess inside the floor carpet.

127
IMG-465123
 

Install the marked component.


Hint
This step may require the aid of another technician.

128
IMG-454773
 

Connect the connectors.

 

Installation

129
 

Reinstall the removed parts in reverse order.

130
IMG-424469
 
131
IMG-424470
 

Check for correct operation.