Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V90 2017
V90 (17-) 2017 L.H.D

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
316591101.231414983, 31414985
Alcohol lock, installation kit




 

Special tools

 

951 2620 Stripping tool (for wiring)

Tool number:951 2620

Tool description:Stripping tool (for wiring)

Tool boards:39

 

951 2785 Crimping tool (included in 9512669)

Tool number:951 2785

Tool description:Crimping tool (included in 9512669)

Tool boards:39

 

951 2777 Hot-air gun

Tool number:951 2777

Tool description:Hot-air gun

Tool boards:08

 

999 7515 Puller

Tool number:999 7515

Tool description:Puller

Tool boards:30


Equipment
IMG-242205
IMG-345497
IMG-239660

IMG-420607


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Conditions

2
 

There may be parts in the accessories kit that are not needed for this installation.

 

Color symbols

3
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Preparation

4
IMG-394535
 
 

Removal

5
 

Note!
The removal steps may contain installation details.

6
IMG-414611
 

Remove the marked part.

7
IMG-414411
 

Release the lock.

Repeat on the other side.

Remove the marked part.

8
IMG-420368
 
9
IMG-414613
 
  1. Release the locks.

Remove the marked part.

10
IMG-414699
 
11
IMG-414700
 

Remove the screw.


Tightening torque: Cargo anchor, to body , 13 Nm

12
IMG-414614
 

Remove the marked part.

13
IMG-414995
 
  1. Fold marked part aside.

  2. Remove the screw.


  3. Tightening torque: Seat belt guide, to Bracket , 4.4 Nm

14
IMG-415046
 

Note!
The graphic shows the back of the component before removal.

15
IMG-420370
 

Remove the part carefully

Fold marked part aside.

16
IMG-415048
 

Note!
The graphic shows the back of the component before removal.

17
IMG-415049
 
  1. Release the catch.

  2. Remove the marked part.

18
IMG-415050
 

Note!
The graphic shows the back of the component before removal.

19
IMG-415051
 

Note!
The number of connectors may vary depending on the vehicle's equipment level.

Fold marked part aside.

Disconnect the connectors.

20
IMG-414482
 
21
IMG-414483
 

Remove the panel.

22
IMG-387085
 
23
IMG-387086
 

Remove the screws.

24
IMG-403400
 

Note!
The graphic shows the back of the component before removal.

25
IMG-387107
 
26
IMG-383314
 

Remove the screws.

Detach the panel.

27
IMG-383315
 

Disconnect the connector.

Remove the panel.

28
IMG-386826
 

Fold the carpet aside.

29
IMG-420381
 

Remove the screws.

Remove the panel.

30
IMG-412242
 

Remove the panel.

Disconnect the connector, if applicable.

31
IMG-414575
 
32
IMG-390091
 

Disconnect the connector, if applicable.

33
IMG-390106
 

Remove the panel.

34
IMG-383729
 

Remove the panel.

35
IMG-386974
 

Fold the carpet aside.

36
IMG-397280
 

Remove the marked part.

37
IMG-397244
 

Detach the panel.

38
IMG-397247
 

Remove the panel.

39
IMG-423970
 

Depress the locking device.

Remove the marked part.

40
IMG-416273
 

Remove the nut.

Fold marked part aside.

41
IMG-416275
 

Release the catches.

Fold marked part aside.

42
IMG-389347
 
 

Accessory installation

43
IMG-422774
 

Caution!
If the stated location in the fuse block is occupied, follow the instruction below.

44
IMG-425031
 

Remove the marked part.

The part is to be reused.

45
IMG-425032
 
46
IMG-425915
 
47
IMG-425035
 

Remove the terminal. Use the wire only.

48
IMG-425920
 
49
IMG-425928
 


Use special tool: T9512620, Stripping tool (for wiring)

50
IMG-425933
 
51
IMG-425934
 
52
IMG-425049
 


Use special tool: T9512785, Crimping tool (included in 9512669)

53
IMG-425051
 

Caution!
Make sure that the surrounding components are protected from heat.


Use special tool: T9512777, Hot-air gun

 

All vehicles

54
IMG-422774
 
55
IMG-389348
 
56
IMG-420470
 

Install component that comes with the accessory kit.

57
IMG-420478
 

Position/route the cable as illustrated.

Tighten the cable ties.

58
IMG-420490
 

Position/route the cable as illustrated.

Tighten the cable ties.

59
IMG-440507
 

Position/route the cable as illustrated.

Tighten the cable ties.

60
IMG-440514
 

Position/route the cable as illustrated.

Tighten the cable tie.

61
IMG-420495
 

Note!
Route the wiring between floor carpet and air duct.

Position/route the cable as illustrated.

62
IMG-427425
 
63
IMG-429650
 
64
IMG-420541
 

Route the wire adjacent to existing wirings.

65
IMG-388631
 
66
IMG-388638
 

Remove the nut.

67
IMG-388639
 

Connect the prerouted cable.

Install the nut.


Tightening torque: M6 , 10 Nm

68
IMG-388633
 
69
IMG-419341
 

Route the wire adjacent to existing wirings.

Tighten the cable ties.

70
IMG-419346
 

Remove the marked part.

71
IMG-419642
 

Depress the locking device.

Release the connector's catch.

72
IMG-419701
 

Depress the locking device.

Remove the marked part.

73
IMG-419661
 

Note!
Note the position.

Connect the cable harness terminals in the connector as follows.

74
IMG-419356
 

Route the wire adjacent to existing wirings.

Tighten the cable ties.

75
IMG-419427
 

Depress the locking device.

Release the connector's catch.

76
IMG-419435
 

Release the catches.

Remove the marked part.

77
IMG-419440
 

Note!
Note the position.

Connect the cable harness terminals in the connector as follows.

 

Preparation

78
IMG-420320
 

Open the hood.

 

Removal

79
IMG-419372
 

Remove the marked part.

Use: Electrician's screwdriver

Repeat on the other side.

80
IMG-419375
 

Remove the nut.

Repeat on the other side.


Tightening torque: Windshield wiper arm , 28 Nm

81
IMG-419376
 

Fold marked part aside.

82
IMG-419377
 

Caution!
The number of connectors, cables and cable ties may vary depending on the vehicle specification.

Disconnect the connectors.

Loosen the clips.

83
IMG-419379
 

On both sides.


Use special tool: T9997515, Puller

84
IMG-419382
 

Fold marked part aside.

Repeat on the other side.

85
IMG-419383
 

Remove the clips.

Remove the marked part.

Repeat on the other side.

86
IMG-419405
 

Remove the marked part.

87
IMG-419410
 

Loosen the clips.

Remove the screws.

Remove the marked part.

88
IMG-419412
 

Remove the screws.

Remove the marked part.


Tightening torque: M6 , 10 Nm

89
IMG-419411
 

Disconnect the connector.

90
IMG-419505
 

Release the catches.

Remove the marked part.

91
IMG-419542
 

Remove the nut.


Tightening torque: M6 , 10 Nm

92
IMG-419538
 

Release the locks.

Fold marked part aside.

93
IMG-419543
 

Release the connector's catch.

Disconnect the connector.

94
IMG-419572
 
95
IMG-420636
 

Loosen the nut.


Tightening torque: M8 , 24 Nm

Loosen the nuts.

96
IMG-420638
 

Fold marked part aside.

 

Accessory installation

97
IMG-419414
 

Remove the marked part.

98
IMG-419441
 

Make a hole, using the tool indicated.

Pull the wiring through.

Use: Welding rod

99
IMG-429478
 

Make a hole, using the tool indicated.

Pull the wiring through.

Use: Welding rod

100
IMG-419699
 

Install component that comes with the accessory kit.

101
IMG-420066
 

Position/route the cable harness as illustrated.

Tighten the cable ties.

102
IMG-419482
 
103
IMG-419490
 

Remove the cable tie(s).

104
IMG-419491
 

Depress the locking device.

Remove the marked part.

105
IMG-419493
 

Note!
Note the position.

Connect the cable harness terminals in the connector as follows.

106
IMG-419521
 

Position/route the cable as illustrated.

Tighten the cable ties.

107
IMG-420652
 

Position/route the cable as illustrated.

108
IMG-419924
 

Make a hole, using the tool indicated.

Pull the wiring through.

Use: Welding rod

109
IMG-419560
 

Note!
Note the position.

Connect the cable harness terminals in the connector as follows.

110
IMG-420662
 

Install component that comes with the accessory kit.

111
 

Reinstall the removed parts in reverse order.

112
 

Download software (application) for the accessory's function according to the service information in VIDA. See VIDA or the accessories catalogue for software part number.