Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC90 2017
XC90 (16-) 2017

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
313990421.1431664579, 39791865, 39791860, 39791855, 39791850, 39791845, 39791840, 39791835, 31664574, 39791830, 39791875, 39791825, 39791815, 39844113, 39844112, 39844111, 39844109, 39844108, 39844107, 39844106, 39836686, 39836442, 39836487, 39836523, 39836532, 39836541, 31439050, 39836451, 39836460, 39836469, 39836478, 39836505, 39793436, 39836514, 39792782, 39792792, 39792847, 31664873, 39792852, 39792857, 39792862, 39792867, 39792872, 39792877, 39792882, 39792892, 39792897, 39792902, 31664874
Side decor kit, Running board




IMG-393272




 

Special tools

 

999 5919 PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool number:999 5919

Tool description:PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool boards:46

 

951 2782 Rivet nut tool

Tool number:951 2782

Tool description:Rivet nut tool

Tool boards:08


Materials

Designation

Part number

Isopropanol

1161721

Lubricant

1161150

Cleaning agent

1161721

Primer

1161727


Equipment
IMG-242205
IMG-345497
IMG-239664
IMG-239980
IMG-268803

IMG-394037

IMG-401287

IMG-394987


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Further information

2
IMG-400007
 

Note!
If a pending accessories installation include the removing and replacing of the bumper, this installation should be carried out first.

When installing, the car must retain a temperature of 20 degrees C.

After installation, the car must not be washed for 48 hours

3
 

There may be parts in the accessories kit that are not needed for this installation.

4
IMG-400007
 

Vehicles without pre-routed wiring harness (variant code 2901)

Vehicles with pre-routed wiring harness (variant code 2902)

 

Color symbols

5
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Vehicles with Parking assistance pilot

6
IMG-407652
 

Print templates from Service Product Journal (SPJ) 30519

7
IMG-407831
 
  1. Secure the template with tape.

  2. Scribe/mark up

  3. Remove the tape.

Repeat on the other side.

8
IMG-407851
 
  1. Secure the template with tape.

  2. Scribe/mark up

  3. Remove the tape.

Repeat on the other side.

 

All vehicles

 

Disconnecting the battery

9
IMG-394535
 
10
IMG-394779
 

Open the tailgate.

11
IMG-387004
 

Remove the panel.

12
IMG-394520
 

Remove the battery's negative cable.

 

Removal

13
IMG-382894
 

Note!
The screws are to be reused.

Remove the screws.

14
IMG-382895
 

Note!
The screws are to be reused.

Remove the screws.

15
IMG-393050
 

Remove the marked part.

The part is not to be reused.

16
IMG-393051
 

Remove the marked part.

The part is not to be reused.

17
IMG-393060
 

Remove the marked part.

The part is not to be reused.

18
IMG-393062
 

Remove the marked part.

The part is not to be reused.

19
IMG-382898
 
20
IMG-382932
 

Remove the marked part.

The part is not to be reused.

21
IMG-401092
 

The part is not to be reused.

22
IMG-382998
 

Caution!
The part is to be reused.

Loosen the clips.

Remove the weatherstrip.

23
IMG-382930
 

Loosen the clips.

Use: Drift

24
IMG-387609
 
  1. Remove the clips.

  2. Remove the panel.

The part is not to be reused.

25
IMG-387618
 

Note!
Make sure that the mating faces are clean and free of foreign material.

26
IMG-382933
 

Loosen the clips.

Use: Drift

27
IMG-397600
 
  1. Remove the clips.

  2. Remove the panel.

The part is not to be reused.

28
IMG-388413
 

Note!
Make sure that the mating faces are clean and free of foreign material.

29
IMG-408475
 

Note!
Make sure that the mating faces are clean and free of foreign material.

Remove the marked part.


Use special tool: T9995919, PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

 

Accessory installation

30
IMG-393237
 


Use special tool: T9512782, Rivet nut tool

31
IMG-393238
 


Use special tool: T9512782, Rivet nut tool

32
IMG-372305
 

Reset the tool.

33
IMG-397692
 
34
IMG-367098
 
35
IMG-397605
 
36
IMG-397670
 

Tighten to the value stated.

37
IMG-373060
 

Use: Vernier caliper

38
IMG-393239
 

Install the screws.


Tightening torque: M10 , 50 Nm

39
IMG-393240
 

Install the screws.


Tightening torque: M10 , 50 Nm

40
IMG-382940
 

Install component that comes with the accessory kit.

41
IMG-387358
 

Note!
Note the position.

42
IMG-382942
 

Note!
Note the position.

43
IMG-393242
 

Install component that comes with the accessory kit.

Install the screws.


Tightening torque: M8 , 24 Nm

44
IMG-427210
 

Clean the surface.

Use: 1161721, Isopropanol

Wipe dry.

45
IMG-433909
 

Caution!
Cut carefully to avoid unintentional damage or personal injury.

Remove the marked part.

46
IMG-427220
 

Remove the protective film.

47
IMG-433914
 

Note!
Note the position.


Note!
Ensure that the tape is fixed to the surface.

Install the marked component.

48
IMG-393243
 

Install component that comes with the accessory kit.

Connect the cable harness.

49
IMG-393270
 

Install component that comes with the accessory kit.

Connect the cable harness.

50
IMG-394058
 

Install component that comes with the accessory kit.

Install the clip(s).

51
IMG-394036
 

Install component that comes with the accessory kit.

Install the clip(s).

52
IMG-394057
 

Install component that comes with the accessory kit.

Install the clip(s).

53
IMG-382982
 

Note!
This step is easier with two people.

Install component that comes with the accessory kit.

Use hands only.

Ensure that all clips engage.

54
IMG-397622
 

Install the clip(s).

55
IMG-411833
 

Note!
Note the position.

56
IMG-397623
 

Install component that comes with the accessory kit.

57
IMG-397630
 

Install the screws.

58
IMG-397634
 

Reinstall the weatherstrip.

59
IMG-404590
 

Note!
Note the position.

 

Installation

60
IMG-397625
 

Install the screws.

61
IMG-397632
 

Install the screws.

62
 

Repeat the steps when removing on opposite side.

Repeat the steps when installing accessories on opposite side.

 

Accessory installation

63
IMG-404418
 

Position/route the cable harness as illustrated.

Install the clips as illustrated.

Tighten the cable ties.

64
IMG-404419
 

Position/route the cable harness as illustrated.

Install the clip(s).

Tighten the cable tie.

65
IMG-401385
 

Caution!
Make sure to locate the wiring in such a way that any damage caused by heat or excessive wear is avoided.

Install component that comes with the accessory kit.

Tighten the cable ties.

66
IMG-404424
 

Position/route the cable harness as illustrated.

Install the clips as illustrated.

Tighten the cable ties.

67
IMG-404427
 

Position/route the cable harness as illustrated.

Install the clip(s).

Tighten the cable tie.

68
IMG-404431
 

Install the clip(s).

Tighten the cable tie.

 

Removal

69
IMG-404385
 

Remove the clip.

70
IMG-404387
 

Fold marked part aside.

71
IMG-386950
 

Remove the nut.

Fold the insulation aside.

72
IMG-386951
 

Remove the marked part.

The part is not to be reused.

73
IMG-402286
 

Make a cut in the insulation.

74
IMG-390109
 

Remove the panel.

Disconnect the connector, if applicable.

75
IMG-390116
 

Remove the panel.

76
IMG-390091
 

Disconnect the connector, if applicable.

77
IMG-390106
 

Remove the panel.

78
IMG-386974
 

Fold the carpet aside.

79
IMG-386994
 

Fold the insulation aside.

 

Accessory installation

80
IMG-393255
 
81
IMG-391525
 

Pull the wiring through.

Use: 1161150, Lubricant

82
IMG-404391
 

Route the wiring harness into the passenger compartment.

83
IMG-404405
 

Caution!
Make sure that the rubber grommet seals properly to the body.

Insert the cable in to the passenger compartment, adjust the cable length out into the engine compartment and secure the rubber grommet.

 

Installation

84
IMG-404406
 

Refit the insulation.

Install the nut.

85
IMG-404385
 

Reinstall the removed part.

 

Accessory installation

86
IMG-404520
 

Note!
Orientation view

Note the position.

Connect the cable harness.

87
IMG-404540
 

Depress the secondary lock.

88
IMG-404462
 

Note!
This step is only necessary if the component in the graphic is included in the accessory kit.

Connect the connector.

89
IMG-387934
 
  1. Make a cut in the insulation.

  2. Refit the insulation.

 

Vehicles with pre-routed wiring harness (variant code 2902)

90
IMG-396505
 

Locate the existing connector in the vehicle's cable harness.

91
IMG-396523
 

Connect the connector.

 

Vehicles without pre-routed wiring harness (variant code 2901)

92
IMG-404505
 

Note!
Orientation view

 

Removal

93
IMG-398045
 

Remove the panel.

94
IMG-398044
 

Remove the panel.

95
IMG-398043
 

Remove the panel.

96
IMG-398030
 

Disconnect the connector, if applicable.

97
IMG-383314
 

Remove the screws.

Detach the panel.

98
IMG-383315
 

Disconnect the connector.

Remove the panel.

99
IMG-387085
 
100
IMG-387086
 

Remove the screws.

101
IMG-403400
 

Note!
The graphic shows the back of the component before removal.

102
IMG-387107
 

Remove the marked part.

103
IMG-407635
 

Loosen the clip.

Fold marked part aside.

104
IMG-387415
 
  1. Depress the locking device.

  2. Release the connector's catch.

  3. Disconnect the connector.

105
IMG-387423
 

Release the catches.

Remove the marked part.

106
IMG-456395
 

Release the connector's secondary lock.

Lift approximately 2 mm.

 

Accessory installation

107
IMG-456396
 

Connect the prerouted wiring harness.

Connect the cable harness terminals in the connector as follows.

108
IMG-387465
 

Note!
Note the position.

109
IMG-456400
 

Depress the secondary lock.

110
IMG-387424
 

Reinstall the removed part.

111
IMG-393020
 

Connect the connector.

112
IMG-388280
 

Remove the marked part.

113
IMG-388299
 

Fold the carpet aside.

114
IMG-397643
 

Release the catches.

Remove the marked part.

115
IMG-393258
 

Ground connection

  1. Remove the nut.

  2. Connect the cable.

116
IMG-388368
 

Install the nut.


Tightening torque: M6 , 10 Nm

117
IMG-397646
 

Reinstall the removed part.

118
IMG-386826
 

Fold the carpet aside.

119
IMG-387783
 

Position/route the cable harness as illustrated.

Route the wire adjacent to existing wirings.

120
IMG-404490
 

Install the wiring harness.

Use a cable tie

121
IMG-387776
 

Position/route the cable harness as illustrated.

Route the wire adjacent to existing wirings.

122
IMG-385213
 

Connect the connectors.

123
IMG-404491
 

Install the wiring harness.

Use a cable tie

Attach any excess wire to the wiring harness.

 

Installation

124
 

Reinstall the removed parts in reverse order.

 

Vehicles with Parking assistance pilot

 

Removal

125
IMG-383588
 

Remove the screws.

Remove the marked part.

126
IMG-383613
 

Fold the wing liner aside.

Disconnect the connector.

Remove the part carefully

The part is to be reused.

127
IMG-383638
 

Remove the marked part.

128
IMG-407875
 

Remove the marked part.

Use: Air-powered air saw

129
IMG-393176
 

Remove the screws.

130
IMG-401258
 

Release the catches.

Remove the part carefully

131
IMG-393178
 
132
IMG-383440
 

Disconnect the connector.

Remove the marked part.

133
IMG-393180
 

Remove the marked part.

134
IMG-407926
 

Remove the marked part.

Use: Air-powered air saw

 

Installation

135
IMG-383483
 

Locate the connector.

Pull the wiring through.

136
IMG-393179
 
137
IMG-393177
 

Reinstall the screws.

 

All vehicles

 

Accessory installation

138
IMG-393275
 

Note!
Note the position.

Install component that comes with the accessory kit.

Install the clips as illustrated.

139
IMG-394588
 

Clean the surfaces.

Use: 1161721, Cleaning agent

140
IMG-394598
 

Clean the surfaces.

Use: 1161721, Cleaning agent

141
IMG-397767
 

Clean the surface.

Use: 1161721, Cleaning agent

142
IMG-425420
 

Note!
This step is easier with two people.

  1. Hold the component in the position shown.

  2. Use: Masking tape

Remove the marked part.

143
IMG-425422
 

Note!
This step is easier with two people.

  1. Hold the component in the position shown.

  2. Use: Masking tape

Remove the marked part.

144
IMG-425426
 

Note!
This step is easier with two people.

  1. Hold the component in the position shown.

  2. Use: Masking tape

Remove the marked part.

145
IMG-425448
 

Note!
This step is easier with two people.

  1. Hold the component in the position shown.

  2. Use: Masking tape

Remove the marked part.

146
IMG-425450
 

Note!
This step is easier with two people.


Note!
Note the position.

  1. Hold the component in the position shown.

  2. Use: Masking tape

Remove the marked part.

147
IMG-425466
 

Note!
This step is easier with two people.

  1. Hold the component in the position shown.

  2. Use: Masking tape

Remove the marked part.

148
IMG-425467
 

Note!
This step is easier with two people.

  1. Hold the component in the position shown.

  2. Use: Masking tape

Remove the marked part.

149
IMG-425290
 

Apply a thin layer of primer.

Allow to dry for at least 5 minutes but not more than 30 minutes.

Use: 1161727, Primer

Remove the tape.

150
IMG-425292
 

Apply a thin layer of primer.

Allow to dry for at least 5 minutes but not more than 30 minutes.

Use: 1161727, Primer

Remove the tape.

151
IMG-425485
 

Apply a thin layer of primer.

Allow to dry for at least 5 minutes but not more than 30 minutes.

Use: 1161727, Primer

Remove the tape.

152
IMG-425486
 

Apply a thin layer of primer.

Allow to dry for at least 5 minutes but not more than 30 minutes.

Use: 1161727, Primer

Remove the tape.

153
IMG-425296
 

Apply a thin layer of primer.

Allow to dry for at least 5 minutes but not more than 30 minutes.

Use: 1161727, Primer

Remove the tape.

154
IMG-425294
 

Apply a thin layer of primer.

Allow to dry for at least 5 minutes but not more than 30 minutes.

Use: 1161727, Primer

Remove the tape.

155
IMG-425297
 

Apply a thin layer of primer.

Allow to dry for at least 5 minutes but not more than 30 minutes.

Use: 1161727, Primer

Remove the tape.

156
IMG-393283
 

Install component that comes with the accessory kit.

  1. Remove the protective film.

  2. Fold the protective film forward

157
IMG-393310
 
158
IMG-393286
 

Install component that comes with the accessory kit.

Install the clip(s).

  1. Remove the protective film.

  2. Fold the protective film forward

159
IMG-400452
 

Ensure that all clips engage.

160
IMG-400362
 

Note!
Adjust the position of the components to create even spaces.

161
IMG-393285
 

Note!
Apply a pressure of 35 - 50 N/cm2 for 2-3 seconds. This corresponds to a thumb pressure of 3.5 - 5 kg - test with scales first. If the palm of a hand or an application roller is used, remember that the larger surface requires greater force.

Ensure that all clips engage.

Remove the protective film.


Hint
Press and apply pressure to the part over the tape for at least 20 seconds.

162
IMG-397752
 

Note!
Apply a pressure of 35 - 50 N/cm2 for 2-3 seconds. This corresponds to a thumb pressure of 3.5 - 5 kg - test with scales first. If the palm of a hand or an application roller is used, remember that the larger surface requires greater force.

Remove the protective film.


Hint
Press and apply pressure to the part over the tape for at least 20 seconds.

 

Vehicles with Parking assistance pilot

 

Installation

163
IMG-383720
 

Locate the pre-routed connector.

Reinstall the removed part.

Connect the connector.

164
IMG-383721
 

Reinstall the removed part.

Reinstall the screws.

 

All vehicles

 

Accessory installation

165
IMG-393287
 

Install component that comes with the accessory kit.

Install the clip(s).

  1. Remove the protective film.

  2. Fold the protective film forward

166
IMG-393294
 

Ensure that all clips engage.

167
IMG-393290
 

Install component that comes with the accessory kit.

Install the clip(s).

  1. Remove the protective film.

  2. Fold the protective film forward

168
IMG-393297
 

Ensure that all clips engage.

169
IMG-400995
 

Note!
Adjust the position of the components to create even spaces.

Adjust the component to a horizontal position.

170
IMG-400999
 

Note!
Apply a pressure of 35 - 50 N/cm2 for 2-3 seconds. This corresponds to a thumb pressure of 3.5 - 5 kg - test with scales first. If the palm of a hand or an application roller is used, remember that the larger surface requires greater force.

Remove the protective film.


Hint
Press and apply pressure to the part over the tape for at least 20 seconds.


Hint
To ease removal of the protective film, use interior trim remover tool to lift the component just a bit.

171
IMG-401000
 

Note!
Apply a pressure of 35 - 50 N/cm2 for 2-3 seconds. This corresponds to a thumb pressure of 3.5 - 5 kg - test with scales first. If the palm of a hand or an application roller is used, remember that the larger surface requires greater force.

Remove the protective film.


Hint
Press and apply pressure to the part over the tape for at least 20 seconds.


Hint
To ease removal of the protective film, use interior trim remover tool to lift the component just a bit.

172
IMG-393284
 

Note!
Note the position.

Install component that comes with the accessory kit.

Install the clips as illustrated.

 

Vehicles with Parking assistance pilot

173
IMG-393299
 

Reinstall the removed part.

174
IMG-393301
 

Connect the connector.

 

All vehicles

175
IMG-393295
 

Install component that comes with the accessory kit.

  1. Remove the protective film.

  2. Fold the protective film forward

176
IMG-393296
 

Install component that comes with the accessory kit.

177
IMG-393190
 
178
IMG-393292
 

Install component that comes with the accessory kit.

Install the clip(s).

  1. Remove the protective film.

  2. Fold the protective film forward

179
IMG-400451
 

Ensure that all clips engage.

180
IMG-393192
 
181
IMG-393293
 

Install component that comes with the accessory kit.

Fold the protective film forward

182
IMG-400356
 

Note!
Adjust the position of the components to create even spaces.

183
IMG-400627
 

Note!
Adjust the position of the components to create even spaces.

184
IMG-383384
 

Note!
Apply a pressure of 35 - 50 N/cm2 for 2-3 seconds. This corresponds to a thumb pressure of 3.5 - 5 kg - test with scales first. If the palm of a hand or an application roller is used, remember that the larger surface requires greater force.

Remove the protective film.


Hint
Press and apply pressure to the part over the tape for at least 20 seconds.

185
IMG-393298
 

Note!
Apply a pressure of 35 - 50 N/cm2 for 2-3 seconds. This corresponds to a thumb pressure of 3.5 - 5 kg - test with scales first. If the palm of a hand or an application roller is used, remember that the larger surface requires greater force.

Remove the protective film.


Hint
Press and apply pressure to the part over the tape for at least 20 seconds.


Hint
To ease removal of the protective film, use interior trim remover tool to lift the component just a bit.

186
IMG-397760
 

Note!
Apply a pressure of 35 - 50 N/cm2 for 2-3 seconds. This corresponds to a thumb pressure of 3.5 - 5 kg - test with scales first. If the palm of a hand or an application roller is used, remember that the larger surface requires greater force.

Remove the protective film.


Hint
Press and apply pressure to the part over the tape for at least 20 seconds.


Hint
To ease removal of the protective film, use interior trim remover tool to lift the component just a bit.

187
 

Repeat all method steps for the other side.

 

Connecting the battery

188
IMG-394580
 

Reinstall the battery's negative cable.


Tightening torque: Battery cable for battery , 6 Nm

189
IMG-394531
 

Warning!
The first time the vehicle is activated after the battery has been disconnected, this must be performed from the rear seat, avoid the work area for the air bags.

 

Installation

190
 

Reinstall the removed parts in reverse order.

191
IMG-401100
 

Note!
Make sure that the component is clean and free of foreign material.

192
IMG-242268
 

Download software (application) for the accessory's function according to the service information in VIDA.

Order and download software according to: 31414888