Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC90 2017
XC90 (16-) 2017

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
313736951.939793351, 39840885, 39836622, 39836613, 39836660, 39836586, 39836577, 39836568, 39836559, 39836640, 39836550, 39836595, 39836631, 39836695, 39836649, 39844117, 39844118, 39844119, 39844120, 39844121, 39844122, 39844123, 39791760, 39791870, 39791775, 31664584, 39791765, 39791770, 39791785, 39791790, 39791795, 39791800, 39791805, 39791810, 39791883, 39793321, 39793441, 39793346, 31664875, 39793336, 39793341, 39793356, 39793435, 39793361, 39793366, 39793371, 39793326, 39793331, 39793376, 39793381, 39793386
Running board




IMG-382887




 

Special tools

 

951 2782 Rivet nut tool

Tool number:951 2782

Tool description:Rivet nut tool

Tool boards:08


Materials

Designation

Part number

Isopropanol

1161721

Lubricant

1161150


Equipment
IMG-242205
IMG-345497
IMG-239664
IMG-268803
IMG-239980

IMG-394037

IMG-401287


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Further information

2
IMG-400007
 

Vehicles without pre-routed wiring harness (variant code 2901)

Vehicles with pre-routed wiring harness (variant code 2902)

3
 

There may be parts in the accessories kit that are not needed for this installation.

 

Color symbols

4
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Disconnecting the battery

5
IMG-394535
 
6
IMG-394779
 

Open the tailgate.

7
IMG-387004
 

Remove the panel.

8
IMG-394520
 

Remove the battery's negative cable.

 

Removal

9
IMG-382894
 

Note!
The screws are to be reused.

Remove the screws.

10
IMG-382895
 

Note!
The screws are to be reused.

Remove the screws.

11
IMG-382896
 

Fold marked part aside.

12
IMG-382897
 

Fold marked part aside.

13
IMG-382898
 
14
IMG-382932
 

Remove the marked part.

The part is not to be reused.

15
IMG-401092
 

The part is not to be reused.

16
IMG-382998
 

Caution!
The part is to be reused.

Loosen the clips.

Remove the weatherstrip.

17
IMG-382930
 

Loosen the clips.

Use: Drift

18
IMG-387609
 
  1. Loosen the clips.

  2. Remove the marked part.

The part is not to be reused.

19
IMG-387618
 

Note!
Make sure that the mating faces are clean and free of foreign material.

20
IMG-382933
 

Loosen the clips.

Use: Drift

21
IMG-397600
 
  1. Loosen the clip.

  2. Remove the marked part.

The part is not to be reused.

22
IMG-387618
 

Note!
Make sure that the mating faces are clean and free of foreign material.

23
IMG-382935
 

Note!
Make sure that the mating faces are clean and free of foreign material.


Note!
The clips consist of two parts.

Remove the clips.

 

Accessory installation

24
IMG-393237
 


Use special tool: T9512782, Rivet nut tool

25
IMG-393238
 


Use special tool: T9512782, Rivet nut tool

26
IMG-372305
 

Reset the tool.

27
IMG-397692
 
28
IMG-367098
 
29
IMG-397605
 
30
IMG-397670
 

Tighten to the value stated.

31
IMG-373060
 

Measure

Use: Vernier caliper

32
IMG-393239
 

Install the screws.


Tightening torque: M10 , 50 Nm

33
IMG-393240
 

Install the screws.


Tightening torque: M10 , 50 Nm

34
IMG-382940
 

Install component that comes with the accessory kit.

35
IMG-387358
 

Note!
Note the position.

36
IMG-382942
 

Note!
Note the position.

37
IMG-393242
 

Install component that comes with the accessory kit.

Install the screws.


Tightening torque: M8 , 24 Nm

38
IMG-427210
 

Clean the surface.

Use: 1161721, Isopropanol

Wipe dry.

39
IMG-433922
 

Remove the protective film.

40
IMG-427221
 

Note!
Note the position.


Note!
Ensure that the tape is fixed to the surface.

Install the marked component.

41
IMG-393243
 

Install component that comes with the accessory kit.

Connect the cable harness.

42
IMG-393270
 

Install component that comes with the accessory kit.

Connect the cable harness.

43
IMG-394058
 

Install component that comes with the accessory kit.

Install the clip(s).

44
IMG-394036
 

Install component that comes with the accessory kit.

Install the clip(s).

45
IMG-394057
 

Install component that comes with the accessory kit.

Install the clip(s).

46
IMG-382982
 

Note!
This step is easier with two people.

Install component that comes with the accessory kit.

Use hands only.

Ensure that all clips engage.

47
IMG-397622
 

Install the clip(s).

48
IMG-411833
 

Note!
Note the position.

49
IMG-397623
 

Install component that comes with the accessory kit.

50
IMG-397630
 

Install the screws.

51
IMG-397634
 

Reinstall the weatherstrip.

52
IMG-404590
 

Note!
Note the position.

 

Installation

53
IMG-397625
 

Install the screws.

54
IMG-382986
 

Reinstall the removed part.

55
IMG-397632
 

Install the screws.

56
IMG-382987
 

Reinstall the removed part.

57
IMG-377070
 

Repeat the steps when removing on opposite side.

Repeat the steps when installing accessories on opposite side.

 

Accessory installation

58
IMG-404418
 

Position/route the cable harness as illustrated.

Install the clips as illustrated.

Tighten the cable ties.

59
IMG-404419
 

Position/route the cable harness as illustrated.

Install the clip(s).

Tighten the cable tie.

60
IMG-401385
 

Caution!
Make sure to locate the wiring in such a way that any damage caused by heat or excessive wear is avoided.

Install component that comes with the accessory kit.

Tighten the cable ties.

61
IMG-404424
 

Position/route the cable harness as illustrated.

Install the clips as illustrated.

Tighten the cable ties.

62
IMG-404427
 

Position/route the cable harness as illustrated.

Install the clip(s).

Tighten the cable tie.

63
IMG-404431
 

Install the clip(s).

Tighten the cable tie.

 

Removal

64
IMG-404385
 

Remove the clip.

65
IMG-404387
 

Fold marked part aside.

66
IMG-386950
 

Remove the nut.

Fold the insulation aside.

67
IMG-386951
 

Remove the marked part.

The part is not to be reused.

68
IMG-402286
 

Make a cut in the insulation.

69
IMG-390109
 

Remove the panel.

Disconnect the connector, if applicable.

70
IMG-390116
 

Remove the panel.

71
IMG-390091
 

Disconnect the connector, if applicable.

72
IMG-390106
 

Remove the panel.

73
IMG-386974
 

Fold the carpet aside.

74
IMG-386994
 

Fold the insulation aside.

 

Accessory installation

75
IMG-393255
 
76
IMG-391525
 

Pull the wiring through.

Use: 1161150, Lubricant

77
IMG-391525
 

Pull the wiring through.

78
IMG-404391
 

Route the wiring harness into the passenger compartment.

79
IMG-404405
 

Caution!
Make sure that the rubber grommet seals properly to the body.

Insert the cable in to the passenger compartment, adjust the cable length out into the engine compartment and secure the rubber grommet.

 

Installation

80
IMG-404406
 

Refit the insulation.

Install the nut.

81
IMG-404385
 

Reinstall the removed part.

 

Accessory installation

82
IMG-404520
 

Note!
Orientation view

Note the position.

Connect the cable harness.

83
IMG-404540
 

Depress the secondary lock.

84
IMG-404462
 

Note!
This step is only necessary if the component in the graphic is included in the accessory kit.

85
IMG-387934
 
  1. Make a cut in the insulation.

  2. Refit the insulation.

 

Vehicles with pre-routed wiring harness (variant code 2902)

86
IMG-396505
 

Locate the existing connector in the vehicle's cable harness.

87
IMG-396523
 

Connect the connector.

 

Vehicles without pre-routed wiring harness (variant code 2901)

88
IMG-404505
 

Note!
Orientation view

 

Removal

89
IMG-398045
 

Remove the panel.

90
IMG-398044
 

Remove the panel.

91
IMG-398043
 

Remove the panel.

92
IMG-398030
 

Disconnect the connector, if applicable.

93
IMG-383314
 

Remove the screws.

Detach the panel.

94
IMG-383315
 

Disconnect the connector.

Remove the panel.

95
IMG-387085
 
96
IMG-387086
 

Remove the screws.

97
IMG-403400
 

Note!
The graphic shows the back of the component before removal.

98
IMG-387107
 

Remove the marked part.

99
IMG-407635
 

Loosen the clip.

Fold marked part aside.

100
IMG-387415
 
  1. Depress the locking device.

  2. Release the connector's catch.

  3. Disconnect the connector.

101
IMG-387423
 

Release the catches.

Remove the marked part.

102
IMG-456395
 

Release the connector's secondary lock.

Lift approximately 2 mm.

 

Accessory installation

103
IMG-456396
 

Connect the prerouted cable.

Connect the cable harness terminals in the connector as follows.

104
IMG-387465
 

Note!
Note the position.

105
IMG-456400
 

Depress the secondary lock.

106
IMG-387424
 

Reinstall the removed part.

107
IMG-393020
 

Connect the connector.

108
IMG-388280
 

Remove the marked part.

109
IMG-388299
 

Fold the carpet aside.

110
IMG-397643
 

Release the catches.

Remove the marked part.

111
IMG-393258
 

Ground connection

  1. Remove the nut.

  2. Connect the cable.

112
IMG-388368
 

Install the nut.


Tightening torque: M6 , 10 Nm

113
IMG-397646
 

Reinstall the removed part.

114
IMG-386826
 

Fold the carpet aside.

115
IMG-387783
 

Position/route the cable harness as illustrated.

Route the wire adjacent to existing wirings.

116
IMG-404490
 

Install the wiring harness.

Use a cable tie

117
IMG-387776
 

Position/route the cable harness as illustrated.

Route the wire adjacent to existing wirings.

118
IMG-385213
 

Connect the connector.

119
IMG-404491
 

Install the wiring harness.

Use a cable tie

Attach any excess wire to the wiring harness.

 

All vehicles

 

Connecting the battery

120
IMG-394580
 

Reinstall the battery's negative cable.


Tightening torque: Battery cable for battery , 6 Nm

121
IMG-394531
 

Warning!
The first time the vehicle is activated after the battery has been disconnected, this must be performed from the rear seat, avoid the work area for the air bags.

 

Installation

122
IMG-377070
 

Reinstall the removed parts in reverse order.

123
IMG-401100
 

Note!
Make sure that the component is clean and free of foreign material.

124
IMG-242268
 

Download software (application) for the accessory's function according to the service information in VIDA.

Order and download software according to: 31414888