2013 L.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V40 Cross Country 2013

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
314142411.031399230
Parking assistance, rear (including additional wiring)




Special tools

 

999 5919 PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool number:999 5919

Tool description:PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool boards:46

 

951 2620 Stripping tool (for wiring)

Tool number:951 2620

Tool description:Stripping tool (for wiring)

Tool boards:39

 

951 2785 Crimping tool (included in 9512669)

Tool number:951 2785

Tool description:Crimping tool (included in 9512669)

Tool boards:39

 

951 2777 Hot-air gun

Tool number:951 2777

Tool description:Hot-air gun

Tool boards:08

 

999 7234 Hole stamp

Tool number:999 7234

Tool description:Hole stamp

Tool boards:80

 

951 2950 Glue gun (kit)

Tool number:951 2950

Tool description:Glue gun (kit)

Tool boards:08


Materials

Designation

Part number

Electrical tape

Isopropanol

1161721

Activator

8637076

Glue

9511027

Mixing pipe

1161730


Equipment
IMG-242205
IMG-345497
IMG-239660

IMG-373398

IMG-377143


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Further information

2
 

After installation, the car must not be washed for 48 hours

When installing, the car must retain a temperature of 20 degrees C.

After installation, the car must not be driven for 2 hours

 

Color symbols

3
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Removal

4
IMG-375018
 

Note!
Orientation view

5
IMG-372212
 

Measure and mark as illustrated.

6
IMG-372210
 
7
IMG-372209
 


Use special tool: T9995919, PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

8
IMG-372207
 
 

Accessory installation

9
IMG-372208
 
 

Removal

10
IMG-377070
 

Note!
The removal steps may contain installation details.

11
IMG-356526
 

Adjust the seat to center position so that the seat fastening bolts can be removed.

12
IMG-332193
 

Set the ignition key to position 0.

13
IMG-374842
 

Note!
Orientation view

14
IMG-374794
 

Repeat on the other side.

15
IMG-374840
 

Remove the screws.


Tightening torque: Front seat to body , 40 Nm

16
IMG-374795
 
17
IMG-374841
 

Remove the screws.


Tightening torque: Front seat to body , 40 Nm

18
IMG-374838
 
19
IMG-374973
 

Place a suitable support as shown in the graphic.

20
IMG-356582
 

Release the catches.

21
IMG-366013
 
22
IMG-374839
 
23
IMG-374894
 
24
IMG-374883
 

Remove the screw.

25
IMG-375069
 
  1. Release the catch.

  2. Release the lock.

  3. Remove the panel.

26
IMG-374880
 
27
IMG-374975
 

Remove the tape.

28
IMG-374881
 
29
IMG-374930
 


Use special tool: T9512620, Stripping tool (for wiring)

 

Accessory installation

30
IMG-374922
 
31
IMG-374928
 
32
IMG-374927
 


Use special tool: T9512785, Crimping tool (included in 9512669)

33
IMG-374931
 
34
IMG-374921
 
35
IMG-374793
 
36
IMG-326808
 

Caution!
Skydda omgivande komponenter mot värmepåverkan.


Use special tool: T9512777, Hot-air gun

37
IMG-374919
 

Connect the cable.

38
IMG-374926
 

Connect the cable harness.

39
IMG-374976
 

Use: , Electrical tape

40
IMG-374885
 
41
IMG-374900
 
42
IMG-374855
 

Find the page regarding fuses in the vehicle's manual.

Copy the text in position 30 and enter this text into position 11.

Cross out the text in position 30.

 

Installation

43
IMG-377070
 

Reinstall the removed parts in reverse order.

 

Removal

44
IMG-354413
 
45
IMG-372410
 

Repeat on the other side.

46
IMG-372405
 

Remove the screws.

Repeat on the other side.

47
IMG-372402
 

Remove the screws.

48
IMG-357976
 

Repeat on the other side.

49
IMG-355184
 

Release the connector's catch.

Disconnect the connector.

50
IMG-355166
 
 

Accessory installation

51
IMG-372438
 

Locate the markings for the positions.

52
IMG-372439
 

Use: Scribe

53
IMG-372441
 

Drill the holes.

54
IMG-372442
 

Caution!
Sharp end of tool must be on outside of cover.


Use special tool: T9997234, Hole stamp

55
IMG-372443
 

Clean the surfaces.

Use: 1161721, Isopropanol

56
IMG-372394
 

Clean the surface.

Use: 1161721, Isopropanol

57
IMG-372392
 

Apply a thin and even layer.

Use: 8637076, Activator

Allow to dry for at least 10 minutes.

58
IMG-372290
 

Apply a thin and even layer.

Use: 8637076, Activator

Allow to dry for at least 10 minutes.

59
IMG-372289
 

Apply a thin and even layer.

Use: 8637076, Activator

Allow to dry for at least 10 minutes.

60
IMG-372288
 

Apply a thin and even layer.

Use: 8637076, Activator

Allow to dry for at least 10 minutes.

 

Removal

61
IMG-373342
 

Disconnect the connector.

62
IMG-373343
 

Remove the screw.

63
IMG-373340
 
64
IMG-372237
 

Remove the screws.

65
IMG-373346
 

Unhook the clip(s).

66
IMG-358146
 
 

Accessory installation

67
IMG-358137
 

Install component that comes with the accessory kit.

68
IMG-358177
 

Caution!
Make sure that the rubber grommet seals properly to the body.

 

Installation

69
IMG-373355
 
70
IMG-372237
 

Reinstall the screws.

71
IMG-373358
 
72
IMG-373343
 

Reinstall the screw.

73
IMG-373357
 

Connect the connector.

74
IMG-373386
 
 

Removal

75
IMG-355927
 
76
IMG-355932
 
77
IMG-372962
 

Note!
Orientation view

78
IMG-372961
 

Remove the panel.

79
IMG-368833
 
80
IMG-360944
 

Repeat on the other side.

81
IMG-360951
 
82
IMG-355945
 
83
IMG-355946
 

Remove the screws.

84
IMG-356006
 

Remove the panel.

85
IMG-373665
 

Detach the panel.

86
IMG-373664
 

Disconnect the connector, if applicable.

87
IMG-355942
 

Remove the panel.

88
IMG-356008
 

Remove the panel.

89
IMG-356009
 

Disconnect any connector(s).

90
IMG-356007
 

Remove the panel.

91
IMG-373178
 
92
IMG-373168
 

Remove the nuts.

93
IMG-358046
 
 

Accessory installation

94
IMG-358053
 
95
IMG-373391
 

Pull the wiring through.

Connect the connector.

96
IMG-373393
 

Attach the wiring, using clips.

97
IMG-372413
 

Locate the pre-routed connector.

Remove the tape.

98
IMG-372415
 

Connect the connector.

99
IMG-359181
 

Note!
Prepare and install one holder at a time.

100
IMG-372343
 

Remove the protective film.

101
IMG-372324
 
102
IMG-372322
 

Warning!
Make sure to provide adequate ventilation.


Warning!
Wear protective gloves.

Apply a thin and even layer.


Use special tool: T9512950, Glue gun (kit)

Use: 9511027, Glue

Use: 1161730, Mixing pipe

103
IMG-372329
 

Note!
Note the position.

104
IMG-372328
 

Note!
Note the position.

105
IMG-372315
 
106
IMG-372304
 

Note!
Apply pressure only where the tape is located.

107
IMG-372303
 

Note!
Hold the part securely at the marker arrows when removing the tool.

108
IMG-372351
 

Put the wiring in the Bumper cover without installing the wiring.

Route the cable harness to the existing cable harness.

109
IMG-373743
 
110
IMG-372387
 

Repeat on the other side.

111
IMG-373368
 
112
IMG-372504
 
113
IMG-373744
 
114
IMG-373387
 
 

Installation

115
IMG-372231
 

Place the Bumper Cover in position for installation.

Connect the connectors.

116
IMG-358175
 
117
IMG-377070
 

Reinstall the removed parts in reverse order.

118
IMG-242268
 

Download software (application) for the accessory's function according to the service information in VIDA.

Order and download software according to: 31330849