2019 L.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC90 2019
XC90 (16-) 2019 B4204T23, XC90 (16-) 2019 B4204T20, XC90 (16-) 2019 B4204T26, XC90 (16-) 2019 B4204T27, XC90 (16-) 2019 B4204T29

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
321476691.032147668
Electric engine heater




IMG-464681




Equipment
IMG-345497
IMG-239664
IMG-240693
IMG-239660

IMG-464678


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-400010
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

  7. Used for accessory components.

 

Removal

3
IMG-382528
 

Open the hood.

Raise the car.

4
IMG-403416
 

Note!
Orientation view

5
IMG-403425
 

Remove the marked detail/details.

Use: Pliers 31423632

6
IMG-403428
 

Remove the screws.

7
IMG-403430
 

Remove the marked part.

8
IMG-398442
 

Remove the screws.

Remove the clips.

9
IMG-398445
 

Remove the nuts.

Remove the screw.

10
IMG-398443
 

Remove the screws.

Remove the marked part.

11
IMG-398446
 

Remove the screw.

Remove the clips.

 

Vehicles with air suspension

12
IMG-406660
 
 

All vehicles

13
IMG-397073
 

Remove the marked part.

14
IMG-462648
 

Remove the screws.

Remove the marked part.

15
IMG-382204
 

Remove the clips.

Remove the screws.

Remove the marked part.

16
IMG-462652
 

Remove the clips.

17
IMG-465256
 

Remove the screws.

Remove the cable harness clips.

Remove the marked part.

 

Accessory installation

18
IMG-462844
 

Locate relevant marking.

Remove the decal.

19
IMG-398765
 
20
IMG-399407
 

Use: Air-powered air saw

21
IMG-462655
 

Install component that comes with the accessory kit.

Check that the flange of the part is in full contact with bumper cover.

Adjust the hole with a file or knife as necessary.

22
IMG-462658
 

Install component that comes with the accessory kit.

23
IMG-462661
 

Note!
Note the position.

24
IMG-462662
 

Note!
Do not fully tighten the nut yet.

Install components that come with the accessory kit.

25
IMG-462664
 

Install component that comes with the accessory kit.

This is used as a counterhold.

26
IMG-462663
 

Tighten the nut.

27
IMG-462688
 

Position/route the cable as illustrated.

28
IMG-462687
 

Note!
Orientation view

Ground connection

29
IMG-462674
 

Release the catches.

Fold marked part aside.

30
IMG-462682
 

Remove the nut.

The part is to be reused.

31
IMG-462684
 

Connect the prerouted cable.

32
IMG-462685
 

Reinstall the removed part.

33
IMG-462686
 

Install the nut.


Tightening torque: M6 , 10 Nm

34
IMG-464699
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

35
IMG-441390
 

Caution!
No grease on contact surfaces.

Cable from front socket

Lubricate the O-ring.

36
IMG-445566
 
  1. Cable from front socket

  2. Engine heater cable

Connect the cable.

Install the catch.

37
IMG-462710
 

Place the cable tie as illustrated.

38
IMG-462714
 

Note!
Orientation view

39
IMG-462715
 

Position/route the cable as illustrated.

40
IMG-462689
 

Reinstall the removed part.

Reinstall the screws.

Reinstall the clips.

41
IMG-462712
 

Install the marked components.

42
IMG-462716
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

43
IMG-462717
 

Install a clips onto the upper edge of the subframe.

Position/route the cable as illustrated.

Install the cable.

44
IMG-462719
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

45
IMG-465316
 

Note!
Orientation view

  1. Steering gear

  2. Cable harness

  3. Engine heater cable

46
IMG-464684
 

Caution!
The cable ties must not be assembled around the steering gear wiring harness.


Note!
Fasten the cable ties without tightening.

Position/route the cable as illustrated.

Install the cable.

47
IMG-466492
 

Remove the screws.

48
IMG-464686
 

Clean the surface.

49
IMG-466482
 

Note!
Orientation view

50
IMG-466493
 

Install components that come with the accessory kit.

Tighten the screw.

51
IMG-465576
 

Remove the protective film.

52
IMG-466494
 

Install component that comes with the accessory kit.

53
IMG-466497
 

Press the marked component.

54
IMG-466498
 

Install components that come with the accessory kit.

Tighten the screw.

55
IMG-441390
 

Lubricate the O-ring.

56
IMG-464692
 

Connect the cable.

Install the catch.

57
IMG-465984
 

Fasten the cable tie without tightening.

Adjust the cable position so that it can follow the motions of the engine.

Tighten the cable tie.

58
IMG-465985
 

Tighten the cable ties.

 

Installation

59
IMG-377070
 

Reinstall the removed parts in reverse order.

60
IMG-405228
 

Note!
Make sure to follow the sequence indicated.


Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm