Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC40 2019

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
316501281.032207396
Skid plate kit (vehicles without integrated end pipes)




 

Special tools

 

115 8590 PIPE CUTTER

Tool number:115 8590

Tool description:PIPE CUTTER

Tool boards:08

 

981 4207 Crow foot

Tool number:981 4207

Tool description:Crow foot

Tool boards:87

 

999 5543 Socket NV-22 (heated oxygen sensor)

Tool number:999 5543

Tool description:Socket NV-22 (heated oxygen sensor)

Tool boards:20


Materials

Designation

Part number

Masking tape


Equipment
IMG-345497
IMG-239667
IMG-263203
IMG-239681

IMG-438362

IMG-440855

IMG-451780

IMG-451665


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Vehicles with parking assistance

3
IMG-400006
 

Download software (application) for the accessory's function according to the service information in VIDA.

Order and download software according to: 32259057

 

Vehicles with Foot movement detection (FMDM)

4
IMG-400006
 

Download software (application) for the accessory's function according to the service information in VIDA.

Order and download software according to: 31664327

 

Removal

5
IMG-438250
 

Remove the screws.

6
IMG-438251
 

Remove the screws.

Remove the clip.

Remove the marked part.

7
IMG-452926
 

Remove the clips.

8
IMG-403425
 

Remove the marked detail/details.

9
IMG-415975
 

Remove the marked detail/details.

10
IMG-438237
 

Remove the screws.

Remove the marked part.

11
IMG-438238
 

Remove the nuts.

Remove the clips.

12
IMG-438245
 

Fold the wing liner aside.

13
IMG-438247
 

Disconnect the connector.

14
IMG-438252
 

Caution!
Make sure not to damage painted surfaces.

Loosen the component indicated. Do not remove it.

15
IMG-438248
 

Remove the screws.

16
 

Repeat the steps when removing on opposite side.

17
IMG-438249
 

Note!
The number of connectors may vary depending on the vehicle's equipment level.

Disconnect the connector.

18
IMG-438350
 

Warning!
Be prepared to collect escaping fluid.

  1. Release the lock.

  2. Undo the hose from the connection.

19
IMG-438260
 

Remove the clips.

20
IMG-438263
 

Caution!
Place the Bumper Cover on a suitable surface.

Request the aid of a colleague for this procedure.

Remove the marked part.

21
IMG-438264
 

Fold marked part aside.

22
IMG-438265
 

Release the catches.

Remove the marked part.

23
IMG-438276
 

Release the catches.

Remove the marked part.

The part is to be reused.

Repeat on the other side.

24
IMG-438280
 

Remove the cable harness clips.

Fold marked part aside.

 

Vehicles with parking assistance

25
IMG-439800
 

Release the catches.

Fold marked part aside.

26
IMG-438282
 

Remove the cable harness clips.

Fold marked part aside.

 

All vehicles

27
IMG-438283
 

Release the catches.

Remove the marked part.

28
IMG-438275
 

Remove the screws.

29
IMG-438285
 

Release the catches.

Remove the marked part.

30
IMG-438286
 

Remove the screw.

Repeat on the other side.

31
IMG-438287
 

Remove the marked part.

Repeat on the other side.

 

Accessory installation

32
IMG-439823
 

Locate relevant marking.

Mark the centre.

33
IMG-438290
 

Drill the holes.

34
IMG-439810
 

Install components that come with the accessory kit.

Install the clip(s).

35
IMG-438371
 

Install component that comes with the accessory kit.

Ensure that all clips engage.

Repeat on the other side.

36
IMG-438378
 

Note!
Use hand tool only.

Install the screws.

37
IMG-451690
 

Note!
Adjust the position of the components to create even spaces.

38
IMG-438286
 

Install the screw.

Repeat on the other side.

39
IMG-438372
 

Install component that comes with the accessory kit.

40
IMG-450094
 

Note!
Make sure to follow the sequence indicated.

Press the marked component.

Ensure that all clips engage.

41
IMG-450103
 

Note!
Make sure to follow the sequence indicated.

Press the marked component.

Ensure that all clips engage.

42
IMG-450104
 

Note!
Make sure to follow the sequence indicated.

Press the marked component.

Ensure that all clips engage.

43
IMG-438381
 

Install the screws.

 

Installation

44
IMG-438315
 

Install the marked component.

Ensure that all clips engage.

45
IMG-438275
 

Install the screws.

46
IMG-438280
 

Fasten the wiring harness using the existing clips.

47
IMG-438325
 

Install the marked component.

Repeat on the other side.

 

Vehicles with parking assistance

48
IMG-438282
 

Fasten the wiring harness using the existing clips.

49
IMG-439803
 

Install the marked component.

Ensure that all clips engage.

Repeat on the other side.

 

All vehicles

50
IMG-438327
 

Install the marked component.

51
 

Reinstall the removed parts in reverse order.

52
IMG-405228
 


Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 20 Nm
Stage 2: 70 Nm
Stage 3: 140 Nm

 

Removal

53
IMG-435728
 

Open the tailgate.

54
IMG-435791
 

Make sure that the components are not mixed up at the installation.

Remove the marked part.

55
IMG-440049
 

Remove the screws.

56
IMG-446456
 

Remove the marked detail/details.

57
IMG-441820
 

Remove the marked detail/details.

58
IMG-446440
 

Remove the screws.

59
IMG-446442
 

Remove the screws.

Remove the clip.

60
IMG-446443
 

Remove the marked part.

61
IMG-446444
 

Note!
The graphic shows the back of the component before removal.

62
IMG-446445
 

Caution!
Make sure not to damage painted surfaces.

Remove the marked part.

Use: Interior trim remover

63
IMG-446446
 

Caution!
Be extra careful when removing or installing this component.

Loosen the component indicated. Do not remove it.

64
IMG-446447
 

Loosen the component indicated. Do not remove it.

65
 

Repeat the steps when removing on opposite side.

66
IMG-446957
 

Locate the connector.

Disconnect the connector.

67
IMG-446948
 

Caution!
Place the Bumper Cover on a suitable surface.

Request the aid of a colleague for this procedure.

Remove the marked part.

 

Vehicles with Foot movement detection (FMDM)

68
IMG-452940
 

Disconnect the connector.

Loosen the clips.

Fold marked part aside.

69
IMG-446786
 

Remove the clip.

Use: Pliers

70
IMG-440188
 

Disconnect the connectors.

Release the catches.

Remove the marked detail/details.

The part is to be reused.

 

All vehicles

71
IMG-446867
 

Release the catches.

Remove the marked part.

72
IMG-451405
 

Remove the screws.

The part is not to be reused.

73
IMG-451537
 

Remove the marked part.

 

Vehicles with gasoline engines

74
IMG-451756
 

Locate relevant marking.

Remove the marked part.


Use special tool: T1158590, PIPE CUTTER

75
IMG-451184
 

Note!
This step is easier with two people.

Fold marked part aside.

76
IMG-451415
 

Remove the marked part.

 

Vehicles with diesel engines

77
IMG-451227
 

Remove the screws.

Remove the nuts.

Remove the clip.

Remove the marked part.

78
IMG-451316
 

Remove the screws.

Fold marked part aside.


Tightening torque: M8 , 24 Nm

79
IMG-451305
 

Remove the cable harness clips.

Remove the marked part.

80
IMG-451318
 

Remove the screws.

Fold marked part aside.


Tightening torque: M8 , 24 Nm

81
IMG-451342
 

Disconnect the connector.

Remove the cable harness clips.

Fold marked part aside.

82
IMG-451392
 

Disconnect the connector.

Remove the cable harness clips.

Fold marked part aside.

83
IMG-451385
 

Remove the nuts.

Fold marked part aside.

84
IMG-451401
 

Loosen the clip.

Remove the screws.


Tightening torque: M8 , 24 Nm

Remove the marked part.

85
IMG-451410
 

Remove the nuts.

The part is not to be reused.

86
IMG-451184
 

Note!
This step is easier with two people.

Fold marked part aside.

87
IMG-451415
 

Remove the marked part.

88
IMG-451532
 

Remove the marked part.

The part is not to be reused.

89
IMG-451492
 

Remove the marked part.


Use special tool: T9814207, Crow foot

The part is to be reused.

90
IMG-451494
 

Remove the marked part.


Use special tool: T9995543, Socket NV-22 (heated oxygen sensor)

The part is to be reused.

 

Accessory installation

 

Vehicles with gasoline engines

91
IMG-451765
 

Note!
Do not fully tighten the nuts yet.

Install component that comes with the accessory kit.

92
IMG-451767
 

Note!
This step is easier with two people.

Install component that comes with the accessory kit.

93
IMG-451768
 

Install the marked components.

94
IMG-451770
 

Place the component where indicated in the graphic.

Tighten the nuts.


Tightening torque: M10 , 50 Nm

95
IMG-451559
 

Reinstall the removed part.

Install components that come with the accessory kit.


Tightening torque: Reinforcement bar, to subframe rear
Stage 1: 90 Nm
Stage 2: 30 Degree

96
IMG-451616
 

Note!
Do not fully tighten the nuts yet.

Install components that come with the accessory kit.

 

Vehicles with diesel engines

97
IMG-451527
 

Use detail according to image.

98
IMG-451498
 

Reinstall the removed part.


Use special tool: T9995543, Socket NV-22 (heated oxygen sensor)


Tightening torque: ,

99
IMG-451500
 

Reinstall the removed part.


Use special tool: T9814207, Crow foot


Tightening torque: ,

100
IMG-451541
 

Install component that comes with the accessory kit.

101
IMG-451553
 

Install component that comes with the accessory kit.

102
IMG-451768
 

Install the marked components.

103
IMG-451555
 

Install components that come with the accessory kit.

Tighten the nuts.


Tightening torque: M8 , 24 Nm

104
IMG-451559
 

Reinstall the removed part.

Install components that come with the accessory kit.


Tightening torque: Reinforcement bar, to subframe rear
Stage 1: 90 Nm
Stage 2: 30 Degree

105
IMG-451616
 

Note!
Do not fully tighten the nuts yet.

Install components that come with the accessory kit.

106
 

Reinstall the removed parts in reverse order.

 

All vehicles

107
IMG-447725
 

Install components that come with the accessory kit.

108
IMG-450115
 

Caution!
Be extra careful when removing or installing this component.


Caution!
Make sure not to damage painted surfaces.

109
IMG-446879
 

Request the aid of a colleague for this procedure.

Install component that comes with the accessory kit.

Ensure that all clips engage.

110
IMG-446881
 

Note!
Fold the marked component properly around the edge.

 

Vehicles with Foot movement detection (FMDM)

111
IMG-446890
 

Reinstall the removed part.

112
IMG-446900
 

Caution!
Make sure to place the component as the graphic shows.

Reinstall the removed part.

Connect the connectors.

113
IMG-446940
 

Fasten the wiring harness using the existing clips.

114
IMG-446941
 

Connect the connector.

Install component that comes with the accessory kit.

 

Vehicles with folding towbar

115
IMG-447012
 

Note!
Orientation view

116
IMG-440798
 

Locate relevant marking.

Mark using a pen

117
IMG-440814
 

Apply tape to the other side, opposite the marking lines.

Use: , Masking tape

118
IMG-440802
 

Make a hole, using the tool indicated.

119
IMG-440804
 

Remove the marked part.

Use: Air-powered air saw

120
IMG-440805
 

Deburr edges

121
IMG-447010
 

Remove the marked part.

Use: Air-powered air saw

 

Vehicles with towbar, Hitch

122
IMG-447012
 

Note!
Orientation view

123
IMG-440821
 

Locate relevant marking.

Mark using a pen

124
IMG-440831
 

Apply tape to the other side, opposite the marking lines.

Use: , Masking tape

125
IMG-440816
 

Remove the marked part.

Use: Air-powered air saw

126
IMG-440835
 

Deburr edges

127
IMG-447010
 

Remove the marked part.

Use: Air-powered air saw

128
IMG-440846
 

Locate relevant marking.

Mark using a pen

129
IMG-440839
 

Remove the marked part.

Use: Air-powered air saw

130
IMG-440860
 

Deburr edges

 

All vehicles

131
IMG-446957
 

Note!
Orientation view

132
IMG-446949
 

Request the aid of a colleague for this procedure.

Connect the connector.

Reinstall the removed part.

133
IMG-446961
 

Install the screws.

134
IMG-446962
 

Install component that comes with the accessory kit.

Ensure that all clips engage.

135
IMG-446995
 

Install component that comes with the accessory kit.

Tighten the bolts.

136
IMG-451639
 

Note!
Orientation view

137
IMG-451849
 

Adjust to the specified value.

Repeat on the other side.

138
IMG-451636
 

Tighten the nut.


Tightening torque: Exhaust end pipe, to Muffler , 55 Nm

Repeat on the other side.

 

Installation

139
 

Reinstall the removed parts in reverse order.

140
IMG-405228
 


Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 20 Nm
Stage 2: 70 Nm
Stage 3: 140 Nm