Information

• Read through all of the instructions before starting installation.

• Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

• Ensure that all tools stated in the instructions are available before starting installation.

• Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

• In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

Further information

There may be parts in the accessories kit that are not needed for this installation.

Color symbols

1. Used for focused component, the component with which you will do something.

2. Used as extra colors when you need to show or differentiate additional parts.

3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

4. Used when the component is not fully removed from the vehicle but only hung to the side.

5. Used for standard tools and special tools.

6. Used as background color for vehicle components.

7. Used for accessory components.

Removal

Remove the panel.

Disconnect the connector, if applicable.

Remove the panel.

Remove the panel.

Remove the screws.

Tightening torque: Front seat to body , 40 Nm

Remove the screws.

Tightening torque: Front seat to body , 40 Nm

Remove the screws.

Remove the nut.

Fold marked part aside.

Remove the marked part.

Loosen the clip.

Remove the marked part.

Accessory installation

Screw and unscrew to ease assembly later.

Place the component where indicated in the graphic.

Make a hole, using the tool indicated.

Use: Scribe

Install components that come with the accessory kit.

Install components that come with the accessory kit.

Remove the protective film.

Install the marked components.

Removal

Open the hood.

Drain the cooling system according to service information in VIDA:

Information / Repair / Cleaning, Inspection and Adjustment / 2 Engine with mountings and equipment / 26 Cooling system / 261 radiator and connections / Cooling system – draining, charging and bleeding.

Use special tool: T9997669, Key

Remove the marked detail/details.

Use: Pliers 31423632

Remove the screws.

Remove the marked part.

Repeat the steps when removing on opposite side.

Remove the screws.

Remove the marked part.

Remove the clips.

Remove the nuts.

Remove the screws.

Remove the clip.

Remove the marked part.

Accessory installation

Secure the template with tape.

Cut out following the template.

Make a mark by cutting a thin cut.

Remove template.

1. Use a drill with the stated size

2. Use: Air-powered air saw
   

Install component that comes with the accessory kit.

Check that the flange of the part is in full contact with bumper cover.

Adjust the hole with a file or knife as necessary.

Install component that comes with the accessory kit.

Install components that come with the accessory kit.

Install component that comes with the accessory kit.

This is used as a counterhold.

Tighten the nut.

Use hands only.

Ground connection

Release the catches.

Fold marked part aside.

Remove the nut.

The item is to be reused.

Connect the prerouted cable.

Install the nut.

Tightening torque: M6 , 10 Nm

Reinstall the removed part.

Use details according to image.

1. Passenger Compartment Connector Cable

2. Engine heater cable

1. Passenger Compartment Connector Cable

2. Engine heater cable

Assemble components that come with the accessory kit.

Place the cable tie as illustrated.

Lubricate the O-ring.

Connect the cable.

Install the catch.

Attach the clip.

Removal

Remove the screws.

Tightening torque: M8 , 24 Nm

Release the lock.

Undo the hose from the connection.

Release the lock.

Remove the marked part.

Loosen the hose clamp.

Undo the hose from the connection.

Accessory installation

Assemble components that come with the accessory kit.

Adjust the position of the component according to image.

Tighten the screw.

Remove the screw.

The item is to be reused.

1. Fold marked part aside.

2. Attach the hose clamp

3. Install the marked components.

4. Install the hose.

5. Reinstall the screw.

Install components that come with the accessory kit.

Tighten the hose clamps.

Lubricate the O-ring.

Connect the prerouted cable.

Install the catch.

Passenger Compartment Connector Cable

Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable tie.

Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable ties.

Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable tie.

Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable tie.

1. Steering gear

2. Passenger Compartment Connector Cable

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

Lubricate the O-ring.

Use detail according to image.

Connect the cable.

Install the catch.

Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable ties.

Reinstall the removed part.

Loosen the screws.

Pull the component in direction of the arrow.

Tighten the screw.

Use: , Rust inhibitor, low viscosity

Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable tie.

Removal

Remove the nuts.

Fold the insulation aside.

Make a cut in the insulation.

Remove the marked part.

The part is not to be reused.

Push the tool through the insulation into the compartment.

Use: Scribe

Allow the tool to remain.

Fold the insulation aside.

Remove the tool.

Accessory installation

Pull the wiring through.

Use special tool: T9814204, Expander pliers

Insert the cable in to the passenger compartment, adjust the cable length out into the engine compartment and secure the rubber grommet.

Refit the insulation.

Install the nuts

Install the marked component.

Take a scriber and make a hole in the carpet opposite the two holes in the bracket.

Lubricate the O-ring.

Install components that come with the accessory kit.

Install the screws.

Installation

Fill the cooling system according to the service information in VIDA:

Information / Repair / Cleaning, Inspection and Adjustment / 2 Engine with mountings and equipment / 26 Cooling system / 261 radiator and connections / Cooling system – draining, charging and bleeding.

Use special tool: T9512955, Cover

Use special tool: T9814192, Hose

Use special tool: T9512957, Coolant Reservoir

Reinstall the removed parts in reverse order.

Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm