Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V60 2022
V60 (19-) 2022 D420T8, V60 (19-) 2022 B420T

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
322897431.032207779
Electric engine heater




IMG-462843




 

Special tools

 

999 7669 Key

Tool number:999 7669

Tool description:Key

Tool boards:20

 

951 2955 Cover

Tool number:951 2955

Tool description:Cover

Tool boards:20

 

981 4192 Hose

Tool number:981 4192

Tool description:Hose

Tool boards:EU99

 

951 2957 Coolant Reservoir

Tool number:951 2957

Tool description:Coolant Reservoir

Tool boards:20


Equipment
IMG-345497
IMG-239664
IMG-240693
IMG-239660
IMG-239940

IMG-462775

IMG-462776


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-400010
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

  7. Used for accessory components.

 

Removal

3
IMG-452753
 

Open the hood.

Raise the car.

4
IMG-452754
 

Note!
Orientation view

5
IMG-452756
 

Remove the marked detail/details.

Use: Pliers 31423632

6
IMG-452752
 

Remove the screws.

Remove the marked part.

7
IMG-454295
 

Remove the screws.

8
IMG-452766
 

Remove the clips.

Remove the nuts.

9
IMG-452767
 

Remove the screws.

Remove the clip.

10
IMG-452769
 

Remove the marked part.

11
IMG-452829
 

Remove the clips.

Remove the screws.

Remove the marked part.

12
IMG-454296
 

Remove the screws.

13
IMG-452853
 

Remove the clips.

14
IMG-452889
 

Remove the screws.

Loosen the component indicated. Do not remove it.

 

Applies to the left-hand side:

15
IMG-452964
 
  1. Remove the connector from its attachment.

  2. Remove the cable harness clips.

  3. Remove the hose.

 

Applies to the right-hand side

16
IMG-452966
 
  1. Remove the cable harness clips.

  2. Remove the hose.

17
IMG-452938
 

Remove the marked part.

18
IMG-400006
 

Drain the cooling system according to service information in VIDA:

Information / Repair / Cleaning, Inspection and Adjustment / 2 Engine with mountings and equipment / 26 Cooling system / 261 radiator and connections / Cooling system – draining, charging and bleeding.


Use special tool: T9997669, Key

 

Accessory installation

19
IMG-453341
 

Locate relevant marking.

20
IMG-453346
 
21
IMG-453347
 

Saw in a way so that the marking remains.

Use: Air-powered air saw

22
IMG-453354
 

Install component that comes with the accessory kit.

Check that the flange of the part is in full contact with bumper cover.

Adjust the hole with a file or knife as necessary.

23
IMG-453355
 

Install component that comes with the accessory kit.

24
IMG-453356
 

Note!
Note the position.

25
IMG-453357
 

Note!
Do not fully tighten the nut yet.

Install components that come with the accessory kit.

26
IMG-453359
 

Install component that comes with the accessory kit.

This is used as a counterhold.

27
IMG-453358
 

Tighten the nut.

Use hands only.

28
IMG-453380
 

Note!
Orientation view

Ground connection

29
IMG-453385
 

Remove the nut.

The item is to be reused.

30
IMG-453393
 

Position/route the cable as illustrated.

31
IMG-453389
 

Connect the prerouted cable.

Install the nut.


Tightening torque: M6 , 10 Nm

32
IMG-453394
 

Position/route the cable as illustrated.

Install the cables.

Use a cable tie

33
IMG-441390
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

34
IMG-453395
 

Install component that comes with the accessory kit.

35
IMG-453400
 

Install the catch.

36
IMG-453402
 

Use detail according to image.

37
IMG-456435
 

Place the cable tie as illustrated.

38
IMG-456436
 

Position/route the cable as illustrated.

Tighten the cable tie.

39
IMG-453691
 

Note!
Orientation view

40
IMG-453695
 

Position/route the cable as illustrated.

41
IMG-453643
 

Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable tie.

42
IMG-453697
 

Install a clips onto the upper edge of the subframe.

Position/route the cable as illustrated.

43
IMG-453699
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

44
IMG-465316
 

Note!
Orientation view

  1. Steering gear

  2. Cable harness

  3. Engine heater cable

45
IMG-462742
 

Caution!
The cable ties must not be assembled around the steering gear wiring harness.


Note!
Fasten the cable ties without tightening.

Position/route the cable as illustrated.

Install the cable.

46
IMG-463899
 

Undo the hose from the connection.

47
IMG-463902
 

Remove part of component according to image.

48
IMG-463904
 

Remove the clip.

49
IMG-465222
 

Remove a piece of the protective cover.

 

Vehicles with 2WD

50
IMG-468911
 

Loosen the clip.

 

All vehicles

51
IMG-465223
 

Remove the clip.

Remove part of component according to image.

52
IMG-463910
 

Clean the surface.

53
IMG-465196
 

Remove the protective film.

54
IMG-463912
 

Install components that come with the accessory kit.

Tighten the bolts.

 

Vehicles with 2WD

55
IMG-468915
 

Install the marked component.

 

All vehicles

56
IMG-463919
 

Assemble components that come with the accessory kit.

57
IMG-463920
 

Connect the hose.

58
IMG-463925
 

Attach the hose clamp

Connect the hose.

Tighten the hose clamp.

59
IMG-463932
 

Use a cable tie

60
IMG-463937
 

Use: Scribe

Use: Pop rivet pliers

61
IMG-441390
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

62
IMG-463942
 

Connect the cable.

Install the catch.

63
IMG-465285
 

Fasten the cable tie without tightening.

Adjust the cable position so that it can follow the motions of the engine.

Tighten the cable tie.

64
IMG-465329
 

Tighten the cable ties.

 

Installation

65
IMG-377070
 

Reinstall the removed parts in reverse order.

66
IMG-400006
 

Fill the cooling system according to the service information in VIDA:

Information / Repair / Cleaning, Inspection and Adjustment / 2 Engine with mountings and equipment / 26 Cooling system / 261 radiator and connections / Cooling system – draining, charging and bleeding.


Use special tool: T9997669, Key

Use special tool: T9512955, Cover

Use special tool: T9814192, Hose

Use special tool: T9512957, Coolant Reservoir

67
IMG-405228
 

Note!
Make sure to follow the sequence indicated.


Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm