2018 L.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC90 2018
XC90 (16-) 2018 L.H.D

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
314149841.231659528, 31414983
Alcohol lock, installation kit




Special tools

 

951 2620 Stripping tool (for wiring)

Tool number:951 2620

Tool description:Stripping tool (for wiring)

Tool boards:39

 

951 2785 Crimping tool (included in 9512669)

Tool number:951 2785

Tool description:Crimping tool (included in 9512669)

Tool boards:39

 

951 2777 Hot-air gun

Tool number:951 2777

Tool description:Hot-air gun

Tool boards:08

 

999 7515 Puller

Tool number:999 7515

Tool description:Puller

Tool boards:30


Equipment
IMG-242205
IMG-345497
IMG-239660
IMG-239664
IMG-239667

IMG-420607


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Conditions

2
 

There may be parts in the accessories kit that are not needed for this installation.

 

Color symbols

3
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Preparation

4
IMG-394535
 
 

Removal

5
IMG-383314
 

Remove the screws.

Detach the panel.

6
IMG-383315
 

Disconnect the connector.

Remove the panel.

7
IMG-390109
 

Remove the panel.

Disconnect the connector, if applicable.

8
IMG-390116
 

Remove the panel.

9
IMG-390091
 

Disconnect the connector, if applicable.

10
IMG-390106
 

Remove the panel.

11
IMG-383237
 

Remove the screws.

Remove the panel.

12
IMG-383729
 

Remove the panel.

13
IMG-397280
 

Remove the marked part.

14
IMG-397244
 

Detach the panel.

15
IMG-397247
 

Remove the panel.

16
IMG-404384
 

Remove the panel.

17
IMG-383234
 

Remove the panel.

18
IMG-397295
 
19
IMG-394779
 
20
 

Note!
The removal steps may contain installation details.

21
IMG-383039
 
22
IMG-383043
 
23
IMG-383044
 

Remove the panel.

24
IMG-383045
 

Remove the nut.

25
IMG-383046
 

Remove the panel.

26
IMG-383040
 

Remove the marked part.

27
IMG-394727
 

Remove the marked part.

28
IMG-383042
 

Remove the marked part.

29
IMG-383066
 

Remove the marked part.

 

Vehicles with seven seats

30
IMG-401374
 

Fold marked part aside.

 

All vehicles

31
IMG-393945
 

Remove the screws.


Tightening torque: Cargo anchor, to body , 13 Nm

32
IMG-396625
 

Remove the screw.

 

Vehicles with air suspension

33
IMG-398660
 

Remove the marked part.

34
IMG-398661
 

Disconnect the connector.

 

All vehicles

35
IMG-383049
 

Remove the panel.

Disconnect any connector(s).

36
IMG-388358
 

Depress the locking device.

Remove the marked part.

37
IMG-388459
 

Depress the locking device.

38
IMG-388467
 

Fold marked part aside.

39
IMG-389347
 
 

Accessory installation

40
IMG-422774
 

Caution!
If the stated location in the fuse block is occupied, follow the instruction below.

41
IMG-425031
 

Remove the marked part.

The part is to be reused.

42
IMG-425032
 
43
IMG-425915
 
44
IMG-425035
 

Remove the terminal. Use the wire only.

45
IMG-425920
 
46
IMG-425928
 


Use special tool: T9512620, Stripping tool (for wiring)

47
IMG-425933
 
48
IMG-425934
 
49
IMG-425049
 


Use special tool: T9512785, Crimping tool (included in 9512669)

50
IMG-425051
 

Caution!
Make sure that the surrounding components are protected from heat.


Use special tool: T9512777, Hot-air gun

 

All vehicles

51
IMG-422774
 
52
IMG-389348
 
53
IMG-420091
 

Install component that comes with the accessory kit.

54
IMG-419307
 

Route the cable harness to the existing cable harness.

Install the wiring harness.

Use a cable tie

55
IMG-419308
 

Route the cable harness to the existing cable harness.

Install the wiring harness.

Use a cable tie

56
IMG-397598
 

Fold marked part aside.

57
IMG-419309
 

Route the cable harness to the existing cable harness.

Install the wiring harness.

Use a cable tie

58
IMG-420090
 
59
IMG-420045
 

Install component that comes with the accessory kit.

Install the cable.

Use tape

60
IMG-419292
 

Position/route the cable harness as illustrated.

61
IMG-386974
 

Fold the carpet aside.

62
IMG-419993
 

Position/route the cable harness as illustrated.

Tighten the cable tie.

63
IMG-419317
 

Tighten the cable ties.

64
IMG-388631
 
65
IMG-388638
 

Remove the nut.

66
IMG-388639
 

Connect the prerouted cable.

Install the nut.


Tightening torque: M6 , 10 Nm

67
IMG-388633
 
68
IMG-419341
 

Route the wire adjacent to existing wirings.

Tighten the cable ties.

69
IMG-419346
 

Remove the marked part.

70
IMG-419642
 

Depress the locking device.

Release the connector's catch.

71
IMG-419701
 

Depress the locking device.

Remove the marked part.

72
IMG-419661
 

Note!
Note the position.

Connect the cable harness terminals in the connector as follows.

 

Removal

73
IMG-386826
 

Fold the carpet aside.

74
IMG-387085
 

Fold marked part aside.

75
IMG-387086
 

Remove the screws.

76
IMG-403400
 

Note!
The graphic shows the back of the component before removal.

77
IMG-387107
 

Remove the marked part.

78
IMG-419356
 

Route the wire adjacent to existing wirings.

Tighten the cable ties.

79
IMG-419427
 

Depress the locking device.

Release the connector's catch.

80
IMG-419435
 

Release the catches.

Remove the marked part.

81
IMG-419440
 

Note!
Note the position.

Connect the cable harness terminals in the connector as follows.

 

Preparation

82
IMG-382528
 

Open the hood.

 

Removal

83
IMG-419372
 

Remove the marked part.

Use: Electrician's screwdriver

Repeat on the other side.

84
IMG-419375
 

Remove the nut.

Repeat on the other side.


Tightening torque: Windshield wiper arm , 28 Nm

85
IMG-419376
 

Fold marked part aside.

86
IMG-419377
 

Caution!
The number of connectors, cables and cable ties may vary depending on the vehicle specification.

Disconnect the connectors.

Loosen the clips.

87
IMG-419379
 

On both sides.


Use special tool: T9997515, Puller

88
IMG-419382
 

Fold marked part aside.

Repeat on the other side.

89
IMG-419383
 

Remove the clips.

Remove the marked part.

Repeat on the other side.

90
IMG-419405
 

Remove the marked part.

91
IMG-419410
 

Loosen the clips.

Remove the screws.

Remove the marked part.

92
IMG-419412
 

Remove the screws.

Remove the marked part.


Tightening torque: M6 , 10 Nm

93
IMG-419411
 

Disconnect the connector.

Fold marked part aside.

 

Accessory installation

94
IMG-419414
 

Remove the marked part.

95
IMG-419441
 

Make a hole, using the tool indicated.

Pull the wiring through.

Use: Welding rod

96
IMG-419442
 

Make a hole, using the tool indicated.

Pull the wiring through.

Use: Welding rod

97
IMG-419699
 

Install component that comes with the accessory kit.

98
IMG-420066
 

Position/route the cable as illustrated.

Tighten the cable ties.

99
IMG-419482
 

Release the catch.

Fold marked part aside.

100
IMG-419490
 

Remove the marked part.

101
IMG-419491
 

Depress the locking device.

Remove the marked part.

102
IMG-419493
 

Note!
Note the position.

Connect the cable harness terminals in the connector as follows.

103
IMG-419521
 

Position/route the cable as illustrated.

Tighten the cable ties.

104
IMG-419505
 

Release the catches.

Remove the marked part.

105
IMG-419916
 

Remove the screws.

Fold marked part aside.

Position/route the cable harness as illustrated.

106
IMG-419542
 

Remove the nut.


Tightening torque: M6 , 10 Nm

107
IMG-419538
 

Release the locks.

Fold marked part aside.

108
IMG-419543
 

Release the connector's catch.

Disconnect the connector.

109
IMG-419572
 

Remove the screws.

110
IMG-419924
 

Make a hole, using the tool indicated.

Pull the wiring through.

Use: Welding rod

111
IMG-419560
 

Note!
Note the position.

Connect the cable harness terminals in the connector as follows.

112
IMG-420662
 

Install component that comes with the accessory kit.

113
 

Reinstall the removed parts in reverse order.

114
IMG-242268
 

Download software (application) for the accessory's function according to the service information in VIDA. See VIDA or the accessories catalogue for software part number.