Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC90 2016
XC90 (16-) 2016

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
314541831.1331454828, 31664225, 31454696, 31408885, 32270154
Towbar, foldable




IMG-381859




 

Special tools

 

951 2932 Tension spring

Tool number:951 2932

Tool description:Tension spring

Tool boards:80


Materials

Designation

Part number

Isopropanol

1161721


Equipment
IMG-242205
IMG-345497
IMG-239664
IMG-240693
IMG-268803
IMG-239667

IMG-405665

IMG-472860


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Further information

2
 

When installing, the car must retain a temperature of 20 degrees C.

 

Color symbols

3
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Disconnecting the battery

4
IMG-394535
 
5
IMG-394779
 

Open the tailgate.

6
IMG-387004
 

Remove the panel.

7
IMG-394520
 

Remove the battery's negative cable.

 

Removal

8
IMG-398662
 

Make sure that the components are not mixed up at the installation.

Remove the marked part.

Repeat on the other side.

9
IMG-403002
 

Remove the screws.

10
IMG-385738
 

Fold the wing liner aside.

Repeat on the other side.

11
IMG-402988
 

Remove the part carefully

Release the catches.

12
IMG-402987
 

Remove the part carefully

Loosen the clips.

13
IMG-402986
 

Remove the part carefully

Remove the marked part.

14
IMG-401258
 

Release the catches.

Remove the part carefully

15
IMG-392800
 

Note!
Orientation view

16
IMG-398711
 
17
IMG-377070
 

Repeat the steps when removing on opposite side.

18
IMG-381918
 

Locate the connector.

Release the connector's catch.

Disconnect the connector.

19
IMG-398676
 

Remove the screws.

20
IMG-381867
 

Caution!
Place the Bumper Cover on a suitable surface.

Request the aid of a colleague for this procedure.

Remove the marked part.

21
IMG-381872
 

Remove the nuts.

The part is to be reused.

Repeat on the other side.

22
IMG-381912
 

The part is not to be reused.

 

Accessory installation

23
IMG-381873
 

Note!
This step is easier with two people.

Install component that comes with the accessory kit.

24
IMG-472862
 

Install the nuts

Repeat on the other side.

 

Vehicles with weld nut

25
IMG-405908
 

Install component that comes with the accessory kit.

Repeat on the other side.

26
IMG-405909
 

Tighten the nuts.

Tighten the screw.


Tightening torque: Tow hitch member mounting to body frame
Stage 1: 50 Nm
Stage 2: 30 Degree

Repeat on the other side.

 

Vehicles without weld nut

27
IMG-386120
 

Install the screw.

Repeat on the other side.

28
IMG-386113
 

Install the nut.

Repeat on the other side.

29
IMG-399383
 


Tightening torque: Tow hitch member mounting to body frame
Stage 1: 50 Nm
Stage 2: 30 Degree

Repeat on the other side.

 

Alternative 1

30
IMG-405695
 

Note!
Orientation view

 

Alternative 2

31
IMG-396670
 

Cut following the dotted lines.

32
IMG-396690
 

Fold marked part aside.

33
IMG-396700
 

Fold marked part aside.

34
IMG-395013
 

Note!
Orientation view

 

All vehicles

35
IMG-405677
 

Install component that comes with the accessory kit.

Locate relevant marking.

Position/route the cable harness as illustrated.

Install the wiring harness.

36
IMG-405672
 

Install component that comes with the accessory kit.

 

Removal

37
IMG-383040
 

Remove the marked part.

38
IMG-394727
 

Remove the marked part.

 

Vehicles with TV-receiver

39
IMG-383039
 

Remove the marked part.

40
IMG-383043
 
  1. Remove the marked part.

  2. Remove the screw.


  3. Tightening torque: Panel, to D-Pillar , 4.5 Nm

41
IMG-383044
 

Remove the panel.

Check that the fasteners are undamaged before installation. If not, they must be replaced with new ones.

42
IMG-383045
 

Remove the nut.

43
IMG-383046
 

Remove the panel.

 

Vehicles with seven seats

44
IMG-401374
 
 

Vehicles with TV-receiver

45
IMG-383042
 

Remove the marked part.

46
IMG-383047
 

Note!
Do not loosen the bolts more than 2 turns.

47
IMG-383048
 

Remove the panel.

Check that the fasteners are undamaged before installation. If not, they must be replaced with new ones.

48
IMG-383066
 

Remove the marked part.

49
IMG-393945
 

Remove the screws.


Tightening torque: Cargo anchor, to body , 13 Nm

50
IMG-397295
 
51
IMG-404384
 

Remove the panel.

52
IMG-396625
 

Remove the screw.

 

Vehicles with air suspension

53
IMG-398660
 

Loosen the component indicated. Do not remove it.

Use: Interior trim remover

54
IMG-398661
 

Disconnect the connector.

 

Vehicles with TV-receiver

55
IMG-383049
 

Note!
The number of connectors may vary depending on the vehicle's equipment level.

Detach the panel.

Disconnect the connectors.

56
IMG-415430
 

Note!
The graphic shows the back of the component before removal.

Disconnect the connectors.

57
IMG-415461
 

Remove the screws.

Remove the nut.

Lift the marked component up

 

Applies to all other vehicles

58
IMG-385727
 

Remove the marked part.

59
IMG-385513
 

Release the catch.

Remove the marked part.

60
IMG-385592
 

Fold the insulation aside.

61
IMG-385593
 

Locate the rubber grommet under the insulation and press it out.

62
IMG-385583
 

The part is not to be reused.

 

Accessory installation

63
IMG-405697
 

Note!
Note the position.

Route the wiring harness into the passenger compartment.

64
IMG-358177
 

Caution!
Make sure that the rubber grommet seals properly to the body.

65
IMG-405699
 

Position/route the cable harness as illustrated.

Install the clips as illustrated.

 

Orientation view

66
IMG-385805
 

Note!
Orientation view

 

Accessory installation

67
IMG-386982
 

Route the cable harness to the existing cable harness.

Tighten the cable tie.

68
IMG-383079
 

Ground connection

Remove the nut.

The part is to be reused.

69
IMG-406084
 

Note!
This step is only necessary if the component in the graphic is included in the accessory kit.

Release the locks.

Remove the marked part.

The part is not to be reused.

70
IMG-381883
 

Position/route the cable harness as illustrated.

71
IMG-383080
 

Connect the prerouted cable.

Tighten the nut.


Tightening torque: M6 , 10 Nm

 

Orientation view

72
IMG-392436
 
 

Removal

 

Alternative 1

73
IMG-381884
 

Remove the marked part.

The part is not to be reused.

 

Alternative 2

74
IMG-386369
 

Remove the marked part.

The part is not to be reused.

75
IMG-386414
 

Disconnect the connector.

The part is not to be reused.

 

Accessory installation

76
IMG-381908
 

Pull the wiring through.


Use special tool: T9512932, Tension spring

 

Alternative 1

77
IMG-381887
 

Connect the connector.

78
IMG-381888
 

Install component that comes with the accessory kit.

 

Alternative 2

79
IMG-386446
 

Connect the connector.

Connect the prerouted cable.

80
IMG-386463
 

Install component that comes with the accessory kit.

 

All vehicles

81
IMG-382156
 

Clean the surface.

Use: 1161721, Isopropanol

Wipe dry.

82
IMG-385629
 

Clean the surface.

Use: 1161721, Isopropanol

Wipe dry.

83
IMG-222282
 
84
IMG-241925
 
85
IMG-392341
 
86
IMG-386383
 

Note!
Note the position.

Connect the prerouted cables.

87
IMG-396797
 

Locate the pre-routed connectors.

Disconnect the connector, if applicable.

The part is not to be reused.

88
IMG-386391
 

Connect the connectors.

89
IMG-392282
 

Note!
Orientation view


Note!
Note the position.

90
IMG-356352
 

Remove the protective film.

91
IMG-381889
 

Install component that comes with the accessory kit.

92
IMG-406490
 

Note!
If position DF18 is occupied, ensure that a 40A fuse is mounted.

Install component that comes with the accessory kit.

 

Alternative 1

93
IMG-392427
 

Note!
Orientation view

 

Alternative 2

94
IMG-387079
 

Note!
Orientation view

 

Removal

 

Alternative 1

95
IMG-396705
 

Locate relevant marking.

96
IMG-403685
 

Scribe/mark up

97
IMG-387040
 

Apply tape to the other side, opposite the marking lines.

98
IMG-397076
 

Use: Air-powered air saw

Remove the marked part.

99
IMG-387038
 

Deburr edges

Remove the tape.

 

Alternative 2

100
IMG-400604
 

Cut following the dotted lines.

 

Installation

101
IMG-395285
 

Request the aid of a colleague for this procedure.

Connect the connector.

102
IMG-395286
 

Reinstall the bumper.

Request the aid of a colleague for this procedure.

103
IMG-402997
 

Note!
Make sure to follow the sequence indicated.

Reinstall the removed part.

Ensure that all clips engage.

104
 

Reinstall the removed parts in reverse order.

 

Connecting the battery

105
IMG-394580
 

Reinstall the battery's negative cable.


Tightening torque: Battery cable for battery , 6 Nm

106
IMG-394531
 

Warning!
The first time the vehicle is activated after the battery has been disconnected, this must be performed from the rear seat, avoid the work area for the air bags.

107
IMG-242268
 

Download software (application) for the accessory's function according to the service information in VIDA.

Order and download software according to: 30644822

 

Check

108
IMG-414730
 

Press the button.

109
IMG-414300
 

Fold out the towbar.

110
IMG-421548
 

If the components rub against each other, adjustments must be made to correct this.

111
IMG-348017
 

Warning!
Check for correct operation after the installation.


Note!
To activate the trailer module (TRM) at least two light sources (lamps) must be connected. This can be done by connecting test equipment for the trailer connector, or a trailer.


Note!
The trailer module (TRM) must be programmed with correct software to function correctly.

  1. Left indicator lamp

  2. Fog tail lamps.

  3. Ground connection

  4. Right indicator lamp

  5. Right position lamp

  6. Brake light

  7. Left position lamp

  8. Back-up lamp

  9. Battery voltage, constant

  10. Battery voltage, ignition on

  11. Ground connection

  12. Not connected

  13. Ground connection

112
IMG-414730
 

Press the button.

113
IMG-414301
 

Fold in the towbar.