Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
S60 2013
S60 (11-18) 2013

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
313594401.231359436
Electric engine heater, passenger compartment connector, 6 cyl




IMG-265587




 
Equipment
A0000162
IMG-239664
IMG-239667

IMG-360198


 
  

INTRODUCTION

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 
1
IMG-217765
 

  • Remove the tunnel console's right-hand side panel by carefully pulling it away starting at the rear edge. It is secured with five clips.

2
IMG-217766
 

  • Fold aside the carpet and the insulation panel underneath. Uncover the right-hand side of the tunnel console's front section as well as the hole for the cowl panel rubber grommet.

3
IMG-217767
 

  • Undo the front screw in the mounting for the centre console.

  • Take the bracket for the passenger compartment connector socket from the kit. Tighten it in with the previously removed screw.

  • Position it so that it is straight and torque tighten the screw to 24 Nm (18 lbf.ft.).

4
IMG-217768
 

  • Fold the carpet back toward the bracket.

  • Take a scriber and pierce a hole in the carpet opposite the two holes in the bracket.

5
IMG-217769
 

  • Take the passenger compartment socket, a locking sleeve, and two screws from the kit. Install the passenger compartment socket on the bracket.

6
IMG-217770
 

  • Press in the locking sleeve on the passenger compartment connector socket. Slide the locking sleeve as far along the connection for the passenger compartment connector socket as possible.

  • Take a carpet knife and cut a slit in the carpet just in front of the locking sleeve. Make the cut as long as the diameter of the locking sleeve.


Note!

Do not damage any wiring and hoses under the carpet.


  • Remove the passenger compartment connector socket from the bracket and fold the carpet to one side.

7
IMG-341763
 

8
IMG-341769
 

9
IMG-341766
 

  • Remove the panel. If the car has parking assistance, disconnect its connector.

10
IMG-232589
 

11
IMG-340576
 

12
IMG-231821
 

  • Remove the rubber seal in the cowl panel. It shall not be used again.

13
IMG-344136
 

    Applies to cars with installed engine heater

  • Cut off the cable tie holding the cable joint at the cable harness.

  • Detach the cable from the clips in the subframe.

14
IMG-344135
 

  • Remove the locking sleeve over the cable splice and separate the cables.

15
IMG-344133
 

    Applies to all models

  • Take two clips from the kit and install them on the upper edge of the subframe, and turned in toward the subframe U-profile. Install the clips in the positions illustrated.

16
D3601932
 

  • Take a junction connector, joint cable for passenger compartment connector socket and three locking sleeves form the kit.

  • Use low temperature grease, part no. 116.14.27, to grease the O-rings on:

  • the connector to the front engine block heater socket

    both connectors on the junction connector

    the connector to the joint cable for the passenger compartment connector socket


Note!

Do not get any grease on the surfaces of the connector.


17
IMG-344086
 

    Applies when fitting passenger compartment connector at the same time

  • Take the locking sleeves from the kit.

  • Connect the cables in accordance with the following:

  • Cable (1) from the engine block heater

    Cable (2) joint cable to the passenger compartment connector socket

    Cable (3) from the front engine block heater socket

  • Press the cables firmly into the junction connector and press the locking sleeves in over the cable splices.

18
IMG-344134
 

  • Press the cables into the four edge clips. Tighten the junction connector into its rear hole to the existing cable harness with the cable tie.

19
IMG-299003
 

  • Loosen the hose clamps and remove the rear hose for the turbocharger.

20
IMG-341770
 

  • Pull the cable up at the side of the electric power steering pump.

21A
IMG-341762
21B
IMG-341757
 

  • Pull the cable up towards the power steering fluid reservoir. Take the inside line to the low-speed connectors (image B).

  • Secure the cable at the securing lug to the electric power steering pump.

22
IMG-360196
 

  • Continue to route the cable under the hose to the power steering fluid reservoir and secure the cable in the existing cable harness.

23
IMG-341765
 

  • Continue to route the cable as illustrated towards the cowl.

24
IMG-341761
 

  • Insert the cable towards the hole where the rubber grommet was.

  • Secure with a cable tie as illustrated.

25
IMG-299043
 

  • Take the radiation shield from the kit and pull it on the routed cable.

26
IMG-231839
 

  • Take the rubber grommet and cut away the very top on the largest rubber teat.

27
IMG-299044
 

  • Lubricate the rubber grommet with low temperature grease in order to make it easier to install the cable and rubber grommet in the hole in the cowl.


Note!

Do not get any grease on the surfaces of the connector.


  • Thread the rubber grommet on the cable.

28
IMG-360096
 

  • Insert the cable in the passenger compartment, adapt the cable length so that it runs out in the engine compartment and press the rubber grommet into place.

  • Take the grey strip clamp from the kit and tighten the radiation shield to the cable at the rubber grommet.

29
IMG-344287
 

30
IMG-340577
 

31
IMG-341768
 

32
IMG-340568
 

33
IMG-340573
 

34
IMG-232604
 

35A
IMG-217776
35B
IMG-217777
 

Illustration A

  • Route the cable onto the bracket for the passenger compartment connector socket.

Illustration B

  • Route the cable from the engine compartment through the hole in the carpet.

  • Grease in the O-ring with low temperature grease P/N 1161427.


Note!

Ensure that no grease gets onto the connector surfaces.


  • Connect the cable to the passenger compartment connector socket. Press a locking sleeve (from the kit) over the joint.

  • Fold the carpet back into position and install the passenger compartment connector socket using both the screws.

36
IMG-234260