Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
S60 2019
S60 (19-) 2019

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
322593171.332259315
Battery Charger




 
Equipment
IMG-345497
IMG-239664
IMG-240693
IMG-239660

IMG-458326

IMG-458327


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-400010
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

  7. Used for accessory components.

 

Disconnecting the battery

3
IMG-426135
 
4
IMG-400002
 

Remove the battery's negative cable.

 

Removal

5
IMG-452753
 

Open the hood.

6
IMG-458840
 

Remove the screws.

Remove the marked part.

7
IMG-458837
 

Remove the clips.

Remove the marked part.

8
IMG-452754
 

Note!
Orientation view

9
IMG-452756
 

Remove the marked detail/details.

Use: Pliers 31423632

10
IMG-452752
 

Remove the screws.

Remove the marked part.

11
IMG-459185
 

Remove the screws.

12
IMG-452766
 

Remove the clips.

Remove the nuts.

13
IMG-452767
 

Remove the screws.

Remove the clip.

14
IMG-452769
 

Remove the marked part.

 

Accessory installation

15
IMG-453341
 

Locate relevant marking.

16
IMG-453346
 
17
IMG-453347
 

Saw in a way so that the marking remains.

Use: Air-powered air saw

18
IMG-453354
 

Install component that comes with the accessory kit.

Check that the flange of the part is in full contact with bumper cover.

Adjust the hole with a file or knife as necessary.

19
IMG-453355
 

Install component that comes with the accessory kit.

20
IMG-453356
 

Note!
Note the position.

21
IMG-453357
 

Note!
Do not fully tighten the nut yet.

Install components that come with the accessory kit.

22
IMG-453359
 

Install component that comes with the accessory kit.

This is used as a counterhold.

23
IMG-453358
 

Tighten the nut.

Use hands only.

24
IMG-453380
 

Note!
Orientation view

Ground connection

25
IMG-453385
 

Remove the nut.

The item is to be reused.

26
IMG-458330
 

Connect the ground cable.

Install the nut.


Tightening torque: M6 , 10 Nm

27
IMG-458333
 

Position/route the cables as illustrated.

Install the cables.

Use a cable tie

28
IMG-459109
 

Pull the wiring through.

29
IMG-459113
 

Pull the wiring through.

30
IMG-458143
 

Note!
Orientation view

31
IMG-400004
 

Note!
Images are displayed without front fender.

32
IMG-458122
 

Install components that come with the accessory kit.

Screw in the screw 2 turns.

33
IMG-458105
 

Assemble components that come with the accessory kit.

34
IMG-441390
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

35
IMG-458135
 

Connect the cable.

Install the catch.

36
IMG-458191
 

Install the marked component.

Install the screws.

37
IMG-458225
 

Tighten the bolts.

38
IMG-459226
 

Use details according to image.

Adjust the position of the component according to image.

39
IMG-458196
 

Position/route the cables as illustrated.

Install the cables.

Use a cable tie

40
IMG-458699
 

Position/route the cables as illustrated.

Install the cables.

Use a cable tie

41
IMG-458700
 

Position/route the cables as illustrated.

Install the cables.

Use a cable tie

42
IMG-458711
 

Position/route the cable harness as illustrated.

Install the wiring harness.

Use a cable tie

43
IMG-458835
 

Pull the wiring harness through.

Lower the vehicle.

44
IMG-458839
 

Pull the wiring harness through.

45
IMG-459120
 

Remove the screw.

46
IMG-459168
 
47
IMG-449536
 

Install component that comes with the accessory kit.

48
IMG-458970
 

Position/route the cable harness as illustrated.

Install the wiring harness.

Use a cable tie

49
IMG-459287
 

Caution!
Ensure that the wire or wiring harness cannot rub against adjacent components.


Note!
Orientation view

RD = Red

BK = Black

50
IMG-459223
 
51
IMG-459214
 
52
IMG-449555
 
53
IMG-449557
 
54
IMG-449558
 


Tightening torque: Nut (M8), to BCSM , 24 Nm

55
IMG-459210
 

Note!
Orientation view

56
IMG-459212
 

Position/route the cable harness as illustrated.

Install the wiring harness.

Use a cable tie

57
IMG-459289
 

Position/route the cable as illustrated.

58
IMG-459053
 

Note!
Orientation view

Ground connection

59
IMG-459048
 

Remove the nut.

60
IMG-459049
 

Release the catches.

Loosen the marked detail.

61
IMG-459050
 

Connect the ground cable.

62
IMG-459051
 

Install the marked component.

63
IMG-459052
 

Install the nut.


Tightening torque: M6 , 10 Nm

64
IMG-458715
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

65
IMG-458716
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

66
IMG-458734
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

67
IMG-377070
 

Reinstall the removed parts in reverse order.

68
IMG-405228
 

Note!
Make sure to follow the sequence indicated.


Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm